+Quadra Machining centre
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Catalog excerpts

+Quadra Machining centre - 1

Milling units Horizontal cutting module Machining centre Machining centre with up to 20 CNC axes, designed to perform cutting, milling and drilling operations, including head and tail, on aluminum and light alloy profiles. +QUADRA is a configurable line with modular solutions and custom packages that allow to satisfy the most common applications in window and doors, architecture and industry sectors. The structure of the line includes an automatic feeding magazine from which the profile is picked up and transferred to the operating section. It contains the units for cutting and machining; then an extraction system deposits the finished pieces on an accumulation magazine. The three main modules include a number of variants that modify the vocation of the line in terms of flexibility, automation and productivity. The loading magazine, designed for profiles up to 7,500 or 9,500 mm, collaborates with a push-feeding system assisted by the movement of an automatic positioning gripper for clamping and transfer of the profile in the operating unit. The positioning of the next bar in the loading area is synchronized with the return of the transport gripper which occurs in masked time. The highly-flexible FLW version optimizes the loading of the profiles by occupying the entire surface of the bench and increasing the load capacity. It is combined with the PROFIX dynamic counterblock system which guarantees correct reference and orientation of the profiles for subsequent machining. The 4-axis NC milling module includes from 4 to 8 electrospindles on a rotary base that allow to machine all the faces of the profile, regardless of its orientation. Two units are available for cutting, one with a Ø 600 mm blade with down-stroking movement on three CN axes and one with a Ø 350 blade with horizontal movement on three CN axes, also designed for simultaneous installation. The configuration opportunities are completed by an end milling module operating on two NC axes by means of a milling unit or, alternatively, a 4-axis module for milling the head and tail of the workpiece. A cabin encloses all the work units, ensuring a high standard of soundproofing and total operator protection. The AES adaptive extraction system picks up and transfers the machined segment from the cutting unit to the unloading magazine. The unloading unit consists of a magazine with transversal belts and is available in various widths for profiles with maximum length up to 4000, 7500 or 9500 mm. The accumulation magazine can be configured in the high-capacity HCS version that allows to contain the entire volume of profiles present on the loading magazine without operator intervention. The equipment of the machining centre is completed by the ALM automatic labelling module with 2-axis positioner, to identify the machined pieces, and a tool integrity control system. Both optional devices, combined with capacious storage magazines and the reliability of Emmegi systems, allow the machine to be exploited over extended machining cycles in fully automatic mode. Vertical cutting module End-milling module The images are only given for illustrative purposes Drilling, milling and end- 05 milling module for head and tail of profile

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+Quadra Machining centre - 2

Clamps with dynamic PROFIX counterblocks 01 - Milling unit The core and value of the +QUADRA lie in its rotary base machining section, complete with 4 machining units for +Quadra L0 and 6, or 8 machining units for +Quadra L1 and +Quadra L2, that are controlled and can be interpolated on 4 axes: X, Y, Z, A (360° slewing around the axis of the bar). The work units are fitted with air-cooled highfrequency electrospindles, ER 32 tool connector with power up to 5.6 kW in S1. Each work unit can be equipped with an area disengagement system, by means of recirculating ball slides to increase the...

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+Quadra Machining centre - 3

Machining centre Technical features FUNCTIONS Workpiece milling, cutting and end-milling directly from the whole bar WORKABLE SIDES Number of faces (top, side, bottom, heads) AXIS TRAVELS X AXIS (longitudinal) (mm) A AXIS (rotary base rotation) V AXIS (gripper transversal positioning) (mm) W AXIS (gripper vertical positioning) (mm) H AXIS (cutting unit vertical movement) (mm) P AXIS (cutting unit transversal movement) (mm) Q AXIS (cutting machine rotation) B AXIS (motorised clamp movement) (mm) C1 AXIS (pliers rotation) ZG AXIS (horizontal cutting unit vertical movement) (mm) YL AXIS...

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+Quadra Machining centre - 4

Machining centre Technical features HORIZONTAL CUTTING UNIT Blade diameter at carbide-tipped (mm) Blade motor power (kW) Maximum rotation speed (rpm) Maximum machinable profile height (mm) Maximum machinable profile width (mm) END MILLING UNIT Maximum mill diameter (mm) Maximum mill pack height (mm) Blade motor power (kW) Maximum rotation speed (rpm) Cutting head sleeve diameter (mm) DRILLING, MILLING AND TAPPING UNIT Maximum tool diameter (mm) Maximum tool length (mm) Number of tools for drilling unit Drilling unit motor power (kW) Maximum rotation speed (rpm) Encoder for rigid tapping...

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