Sealing technology made to measure
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Sealing technology made to measure - 1

SALES WORLDWIDE 92 % FROM IN-HOUSE PRODUCTION SPECIAL CATALOGUE Sealing technology made to measure Profiles and frames from in-house production

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About EMKA The EMKA GROUP is world market leader for locks, latches, hinges and seals used in switch and control cabinets. For more than 40 years, the company has been active across all sectors in the fields of industry (switch and control cabinets, HVACR systems, mechanical engineering) and transport (railway and commercial vehicles, caravans, etc.) with conventional and electronic locking solutions. The overall range comprises more than 30,000 catalogue and special articles, which are developed, manufactured, refined and assembled at eleven production sites in Germany, France, Great...

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Worldwide first choice Henriville, France 2,100 employees Own production at 11 international locations Represented in 55 countries worldwide More than 30,000 catalogue and special products More than 36,000 customers worldwide Birmingham, UK Arnedo, Spain Goražde (Plant 1), Bosnia-Herzegovina Goražde (Plant 2), Bosnia-Herzegovina

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Company headquarters Velbert, Germany Wuppertal, Germany Tianjin, China Bhilai, India Mionica, Serbia Bandung, Indonesia Company headquarters Production site Subsidiary Agency

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Sealing profiles by EMKA Sealing technology is a core business of EMKA. The company is an expert in extruding rubber and plastic profiles with its own production plants in Spain and England. EMKA produces more than 1,500 gaskets and rubber profiles made of various materials as catalogue standard as well as countless individual customer solutions after detailed consultation with our sealing experts. Loops and roll editing tape, stamped steel and reinforcements of textile fibres can be additionally incorporated. For subsequent processing we can also manufacture fixed lengths, rings and corner...

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Product range Edge protection profiles Self-clamping sealing profiles U-section profiles Profiles with adhesive area Clamping and holding profiles Sealing profiles according to industry-specific standards

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EMKA Sealing Systems A rnedo (La Rioja), Spain • Certified according to ISO 9001, ISO 14001, IATF 16949 • Production area 12,000 m² • Processing of: EPDM, CR, NBR, thermoplastics • 1 salt bath extrusion line • 3 UHF extrusion lines, 2 PVC, 1 TPE • 5 components extrudable • Cutting and punching machines for precise lenghts • Injection presses for mould corners • Film vulcanization for corners and rings •

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EMKA Profiles Birmingham, England • Certified according to ISO 9001 • Production area 4,500 m² • Processing of: EPDM, CR, NBR • 3 salt bath extrusion lines • 2 components extrudable • Cutting and punching machines for precise lenghts • Injection presses for mould corners • Film vulcanization for corners and rings •

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Rubber extrusion lines with salt bath and UHF vulcanization Permanent camera-based profile geometry monitoring (PIX-Argus) Drilling device for vent holes

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Line end with automatic take-up device L aser marking of the rubber profile according to customer requirements PE film bonding for rings and frames

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Mounting types The mounting type is a decisive factor in choosing the right profile. The profiles distributed by EMKA offer mounting types for every application. The four standard mounting types are explained and illustrated below. Self-clamping Clamping profile Self-clamping profiles have an internal steel or wire clamping strip in the clamping area, which ensures that the seal is held securely on the sheet edge. Sealing profile The clamping area and the sealing area usually consist of soft rubber in different Shore hardness as well as foam rubber with different density. Depending on the...

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Plugged The plugged profile does not have a metal insert and is not glued. It is plugged into a gap or channel between two edges and safely seals the cavity in this way. Window pane Clamped Clamping profiles are ideal for screwless insertion of windows into metal or wood cut-outs. The use of a rubber clamping profile guarantees a firm, durable and rattle-free connection in many types of special vehicles, mobile construction site cabins and large machines. In addition to the filler profile, you can also order the mounting aids from EMKA. Sealing profile Filler profile Glued Bonding...

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Materials In addition to the base material, many characteristics influence the function and quality of the seal. These include elasticity, residual compression and resistance to chemicals, heat and environmental influences. EMKA mainly uses the materials EPDM, NBR and silicone. The materials PVC, TPE and CR are also used. SBR EPDM NBR CR Silicone and others EPDM (ethylene propylene diene monomer rubber) • Very good resistance to aging • UV resistance • Very good resistance to weathering • Good ozone resistance • Very good electrical insulation properties • Resistant to alcohols and diluted...

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Silicone • Good elasticity even at very low and high temperatures • Application range between -60 °C and +200 °C • Conditional resistance to oils • Resistance to weathering • Resistance to aging • Resinstance to ozone • UV resistance • Very well suited for medical components • Colour fastness Material overview thermoplastics Resistances (extract) Short name Typical operating temperatures approx. -10 °C to +70 °C temporary approx. -40 °C up to +90 °C Sulphuric acid Water (conc.) Good chemical resistance and mechanical values, soft PVC hardens in petrol and oil, good weldability and bonding...

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Standards and certifications EMKA sealing profiles are particularly high quality and safe, as shown by numerous certificates according to DIN, VDI, UL or fire protection standards. These play an important role in the use of the seals in order to define their quality or suitability for different applications - also country-specific. The high quality and product standards are ensured by the excellent manufacturing competence and the ISO 9001:2008 certified process control. In principle, the production sites are also certified in accordance with the ISO 14001:2009 and IATF 16949:2016...

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