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SEALING TECHNOLOGY MADE TO MEASURE 2020

SEALING TECHNOLOGY MADE TO MEASURE 2020
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SEALING TECHNOLOGY MADE TO MEASURE 2020

Product catalog summary
Overview: The document provides a comprehensive overview of EMKA Beschlagteile's sealing technology products, focusing on profiles and frames produced in-house. It highlights the company's global presence, production capabilities, and commitment to quality standards.
Company Profile: EMKA is a leading manufacturer in the sealing technology sector, with a strong presence in the locking technology market for switch and control cabinets, air conditioning, and transport. The company operates ten production sites across Europe and Asia, employing 2,100 people and serving over 34,000 customers worldwide.
Product Range: The document details various profiles for industrial applications, fire protection, compliance with VDI guideline 6022, and the food industry. Each category includes specific types of profiles such as edge protection, self-clamping sealing profiles, and EMC seals.
Quality Assurance: EMKA emphasizes its commitment to high-quality standards, certified by ISO 9001 and IATF 16949. The company utilizes advanced manufacturing and testing methods to ensure product reliability and quality.
Production Capabilities: EMKA's production capabilities include extrusion of rubber and plastic profiles, injection molding, and various metalworking processes. The company is equipped with state-of-the-art technology for profile extrusion and vulcanization.
Success Stories: The document includes success stories such as collaborations with Mountain Top Industries and Alstom, showcasing EMKA's ability to develop tailored solutions for complex challenges in sealing technology.
Certifications: EMKA holds several certifications, including ISO 9001:2015 and ISO 14001:2015, demonstrating its adherence to quality and environmental management standards.
Specifications: The document discusses the specifications of profiles made from fire protection compounds, industrial applications, and profiles according to VDI guideline 6022. It also includes profiles for the food industry and a resistance list.
Processing Options: Various processing options are highlighted, including vulcanization, injection molding, coating, sheathing/EMC sealing, flocking, cutting to length, and application of adhesive tape. Each process is described with its advantages and typical applications.
Coating and Sheathing: Coating reduces the friction coefficients of elastomers and can be applied online or after corner vulcanization. Sheathing involves wrapping a conductive foil around the rubber profile to reduce electromagnetic interference.
Flocking: Flock fibers are used to reduce friction and compensate for irregularities, commonly applied in automotive window seals.
Cutting and Adhesive Application: Profiles can be cut to specific lengths and angles, and adhesive tapes can be applied for tool-less mounting.
Variety of Shapes and Materials: The document lists various profiles, including edge protection, self-clamping sealing profiles, U-section profiles, and profiles with adhesive tape. It emphasizes the use of fire protection compounds and materials suitable for different industrial applications.
Edge Protection Program 1010: Details on edge protection profiles with steel spring cores and PVC or EPDM materials in various colors and hardness levels are provided.
Self-Clamping Seals Program 1011: This section describes self-clamping seals made from sponge rubber and EPDM, with options for different hardness levels and materials.
EMC Seals Program: EMC seals are designed to shield against electromagnetic interference, forming a "Faraday cage" with a combination of EPDM gaskets and EMC conductive tape.
Conclusion: EMKA positions itself as a problem solver for industrial enclosure construction, offering customized sealing solutions and a broad portfolio of materials to meet diverse industrial needs.
Fire Protection Standards: The document references several fire protection standards including DIN EN 45545-2, ASTM C1166, ASTM E662, SMP 800-C, BSS 7239, and ASTM E1354. These standards ensure that the materials used meet specific safety and performance criteria.
Product Specifications: The document lists various sealing profiles made from EPDM and silicone, highlighting their Shore A hardness, color, and specific applications. For example, self-clamping seals and profiles fixed by securing in a U-section are detailed with their respective program numbers and material compositions.
VDI Guideline 6022: This section provides information on the VDI guideline 6022, which sets the minimum hygienic standards for HVACR systems. It is applicable to builders, architects, engineers, and other stakeholders involved in the design and maintenance of ventilation systems.
Profiles for the Food Industry: EMKA offers seals made of silicone or NBR for hygienic working areas in the food industry, compliant with FDA 21 CFR 177.2600. The document stresses the importance of custom-made seals to meet specific hygiene standards.
Resistance and Material Properties: The document notes that silicone profiles generally achieve higher fire protection classes compared to EPDM. It also provides a resistance list, although specific values are not detailed in the summary.
Conclusion: EMKA provides a range of fire protection profiles suitable for various industrial applications, ensuring compliance with international standards and guidelines. The document serves as a guide for selecting appropriate materials based on specific application needs and regulatory requirements.
Specifications: The document outlines that elastomers have a limited lifespan due to aging, recommending regular inspections and replacements. It specifies that the standard test temperature is 20°C unless otherwise noted, and that tests should be conducted with concentrated or saturated solutions.
Procedures: Users are advised to perform their own tests to evaluate material usability, especially in safety-critical or extreme conditions. The document stresses the need to check the compatibility of chemicals mixed with other solvents or water.
Standards and Recommendations: The document provides a resistance rating system for materials: 1 = Excellent resistance, 2 = Good resistance, 3 = Medium resistance for short-term contact, 4 = Not resistant. It advises informing the company if discoloration occurs and checking permeability, as gaseous media might attack materials differently than liquid media.
Resistance List: The document includes a detailed resistance list of elastomers and thermoplastics against various chemical media, with ratings indicating the level of resistance or effect on the material. This list serves as a guide for preselection, but practical tests are necessary for specific applications.
Limitations: All values and descriptions are indicative and not binding for every application. The document excludes any warranty and reserves the right to change information.
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Catalog excerpts

SEALING TECHNOLOGY MADE TO MEASURE 2020-1

SEALING TECHNOLOGY MADE TO MEASURE Profiles and Frames from In-House Production

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SEALING TECHNOLOGY MADE TO MEASURE 2020-3

List of contents The profiles shown on the catalogue pages are (print status) current standard articles. Further profiles are available on request or individually produced according to customer requirements. Profiles for industrial applecations Edge protection P1-110 Self-clamping sealing profiles P1-210 EMC seals P1-510 Cell sponge rubber P1-610 Clamping and holding profiles P1-810 Profiles made of fire protection compound Edge protection Self-clamping sealing profiles Sealing profiles secured in a U-section 3 Profiles according to VDI guideline 6022 Self-clamping sealing profiles P3-210 Seals...

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SEALING TECHNOLOGY MADE TO MEASURE 2020-5

Beschlagteile Beschlagteile About EMKA The EMKA Group is world market leader for locks and latches, hinges and seals used in switch and control cabinets. In the areas air conditioning technology and transport, EMKA is one of the leading manufacturers of locking technology. Currently, the overall range comprises more than 30,000 catalog and special articles, which are developed, manufactured, refined and assembled at ten production sites in Germany, France, Great Britain, Spain, Bosnia-Herzegovina, Serbia, China and India. With 2,100 employees EMKA serves over 34,000 customers in 52 countries...

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SEALING TECHNOLOGY MADE TO MEASURE 2020-6

Henriville, France Arnedo, Spain Goražde (Plant 1), Bosnia and Herzegovina Company headquarters Production site Subsidiary Agencies Goražde (Plant 2), Bosnia and Herzegovina

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SEALING TECHNOLOGY MADE TO MEASURE 2020-7

Company headquarters Velbert, Germany Bhilai, India Wuppertal, Germany Tianjin, China EMKA worldwide 2,100 employees Own production at 10 international locations Represented in 52 countries worldwide More than 16,000 catalog products Mionica, Serbia More than 14,000 special products More than 34,000 customers worldwide

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SEALING TECHNOLOGY MADE TO MEASURE 2020-8

Locking systems Product areas EMKA offers a comprehensive product range of ingenious locking technology from a single source. The modular program structure allows a unique variety of components. The high quality and product standards are guaranteed by an excellent manufacturing knowhow and by the certified process control according to ISO 9001.

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SEALING TECHNOLOGY MADE TO MEASURE 2020-9

Business units The EMKA group is divided into four business units which allow a clear focus on individual sectors and tailor-made solutions for customers. With its high level of in-house production, EMKA is in control of the entire production flow in every unit – from the concept to the finished produc

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SEALING TECHNOLOGY MADE TO MEASURE 2020-10

Production from A to Z EMKA is an expert not only in stainless steel casting and in injection moulding of zinc and high performance plastics, but also in extruding rubber and plastic profiles. Further production technologies include punching, bending, lathe machining, milling, coating and the final assembly of modular product solutions. Thus, EMKA sets quality standards in locking technology.

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SEALING TECHNOLOGY MADE TO MEASURE 2020-11

Plastic injection moulding Punching, bending and metalworking Surface finishing

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SEALING TECHNOLOGY MADE TO MEASURE 2020-12

Close communication with the customer from the idea to the product In the EMKA Technology Centre the innovative products of tomorrow are created. 30 designers and design engineers convert ideas into finished products in close collaboration with the customer. Quite a few of these products are incorporated into the EMKA main catalogue which is thus strongly focused on the current market and customer needs. To this day round 20,000 additional special parts have been created in this way that were tailor-made for special customer requirements by our specialists, intensely tested in our internal test...

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SEALING TECHNOLOGY MADE TO MEASURE 2020-14

D atum der E rs tzertifizierung: 1 6 . Februar 2 0 13 A blaufdatum des letzten Zertifizierungszyklus: 1 5 . Februar 2 0 19 D atum der letzten Rezertifizierung: 2 4 . Januar 2 0 19 D atum der E rs tzertifizierung: 1 6 . Februar 2 0 13 A blaufdatum des letzten Zertifizierungszyklus: 1 5 . Februar 2 0 19 D atum der letzten Rezertifizierung: 2 4 . J anuar 2 0 19 Hiermit wird bescheinigt, dass das Unternehmen Hiermit wird bescheinigt, dass das Unternehmen EMKA Beschlagteile GmbH & Co. KG EMKA Beschlagteile GmbH & Co. KG ein Qualitäts-Managementsystem in Übereinstimmung mit dem folgenden Standard eingeführt...

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SEALING TECHNOLOGY MADE TO MEASURE 2020-15

Quality assurance The high quality and product standards are guaranteed by an excellent manufacturing knowhow and by the certified process control according to ISO 9001. The in-house tool and mould making as well as state-of-the-art development, manufacturing and testing methods ensure a maximum of product quality and reliability.

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SEALING TECHNOLOGY MADE TO MEASURE 2020-16

EMKA know-how guarantees top quality Sealing technology is a core business of EMKA. The company is an expert in extruding rubber and plastic profiles with its own production plants in Spain and England. EMKA produces more than 1,500 gaskets and rubber profiles made of various materials as catalogue standard as well as countless individual customer solutions after detailed consultation with our sealing experts.

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SEALING TECHNOLOGY MADE TO MEASURE 2020-17

Rubber brought into shape EMKA produces rubber profiles, carrier profiles, hollow chamber gaskets as well as lip seals in different degrees of hardness. Loops and roll editing tape, stamped steel and reinforcements of textile fibres can be additionally incorporated. For subsequent processing we can also manufacture fixed lengths, rings and corner frames. Glass run seal EPDM 70 ± 5 Shore A Inserted metal carrier Flock foil Engine compartment seal EPDM 95 ± 5 Shore A TPE 60 ± 5 Shore A Belt guide Polypropylene TPE 67 ± 5 Shore A Flock foil Door seal Soft rubber Polypropylene TPE Foam rubber Insert...

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SEALING TECHNOLOGY MADE TO MEASURE 2020-18

EMKA Sealing Systems Arnedo (La Rioja), Spain ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ Certified according to ISO 9001, ISO 14001, IATF 16949 Production area 12,000 m² Processing of: EPDM, CR, NBR, thermoplastics 1 salt bath extrusion line 3 UHF extrusion lines, 2 PVC, 1 TPE 5 components extrudable Cutting and punching machines for precise lenghts Injection presses for mould corners Film vulcanization for corners and rings

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SEALING TECHNOLOGY MADE TO MEASURE 2020-19

EMKA Profiles Birmingham, England ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ ▪ Certified according to ISO 9001 Production area 4,500 m² Processing of: EPDM, CR, NBR 3 salt bath extrusion lines 2 components extrudable Cutting and punching machines for precise lenghts Injection presses for mould corners Film vulcanization for corners and rings S

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.