Catalog excerpts
Production expertise from one source EMKA Bosnia d.o.o. Quality managed in Germany
Open the catalog to page 1Headquarters Production site Subsidiary Agencies EMKA worldwide
Open the catalog to page 2Production in Europe Wuppertal, Germany Henriville, France Arnedo, Spain Mionica, Serbia Pastrengo, Italy Company headquarters Velbert, Germany Goražde, Bosnia and Herzegovina Kittsee, Austria Interlaken, Switzerland Bourré, France Veghel, Netherlands Bedzin (Katowice), Poland Pastrengo, Italy Arnedo, Spain Jönköping, Sweden Sibiu, Romania Çerkesli-Dilovşı (Istanbul), Turkey Tjanjin, China Bangalore, India Kiev, Ukraine The EMKA GROUP is the world market leader for locking systems, hinges and gasketing that are used in switch and control cabinets. In the sectors HVAC, food technology and...
Open the catalog to page 3In-house production also in Bosnia EMKA has been producing in Goražde since . The company EMKA Bosnia d.o.o. was founded in 2005. The expansion to become the most modern plant of the EMKA group started in 203. Today 250 technicians, engineers and skilled workers work here with highly flexible working times ranging from one-shift operation 5 days a week to 3-shift operation days a week. Our customers can benefit from a state-of-the-art indoor manufacturing plant on ,000 m² production area.
Open the catalog to page 4Injection Moulding Punching, bending and metalworking Frictional grinding PUR Sealing foam technology Surface finishing: • Sand blasting • Powder coating Due to our wide range of services we are able to meet individual customer requirements from the development to the series production of a product. Controlled standards according to ISO 00 : 200 and a continuous improvement process guarantee a very high quality level. Highly-qualified long-standing employees stand for comprehensive know-how. Rely on our process stability and our many years of experience in the field of manufacturing. We...
Open the catalog to page 5The machinery includes 20 automatic zinc die casting machines of the company FRECH with a clamping force of 20 to 200 t. Here high-quality zinc die cast parts are made of the zinc alloy Z410 and Z430 weighing between 0.001 kg to 1.5 kg. Subsequent mechanical work steps, surface finishing, the application of PUR sealing gaskets or individual prints by pad printing and the assembly of component groups complete the range. All services - from the production of the tools to the delivery of finished parts to the customers - are provided by EMKA Bosnia from one source.
Open the catalog to page 7Injection Moulding
Open the catalog to page 8The 22 automatic injection moulding machines of the company ARBURG have clamping forces from 25 to 500 t and guarantee reliable production at continuously high quality. The use of different pellet grades - e. g. transparent, rubber-like to high-strength and chrome plating capable - results in a wide range of products for customer parts, the parts weighing between 1 g to 2.5 kg. The feeding of the machines with the necessary pellet grades is done by a central material feeding and drying plant. The application of PUR sealing gaskets or individual prints by pad printing and the assembly of...
Open the catalog to page 9Punching, bending and metalworking
Open the catalog to page 10The production area punching, bending and metal working includes 8 eccentric and 5 hydraulic presses with press capacities between 5 and 100 t. A 13 0 t automatic punching press with program register and tool protection system complete the range of machines. On these machines most diverse punch and bending parts can be made of steel, stainless steel, aluminium and brass. All services - from the production of the tools to the delivery of finished parts to the customers - are provided by EMKA Bosnia from one source.
Open the catalog to page 11PUR sealing foam technology
Open the catalog to page 12In order to achieve a high IP rating, the application of a seal of undetachable 2-component sealing foam has stood the test of time. To make the PUR foam seals, a CNC-controlled robot with a special mixing and dispensing head is used. High flexibility and a high degree of automation are achieved by an upstream pallet transportation system.
Open the catalog to page 13Surface finishing
Open the catalog to page 14For surface finishing the processes frictional grinding and powder coating are employed. For metal parts, universal slide grinding machines are used for chamfering edges, for the polishing of surfaces as well as for creating coatable surfaces. All conductive products can be partially or fully coated with epoxy polyester powder. At a baking temperature of 140° to 200°, the powder is liquidised and stoved. Layer thickness measuring and adhesion tests guarantee a continuously high quality. Matt, smooth and glossy varnishes are available in almost all RAL colours. Benefits of powder coating...
Open the catalog to page 15The finishing on plastic or metal parts can include the following processing steps: • Grinding • Sand blasting • Polishing • Drilling • Threading • Processing on rotation parts At ergonomically and functionally designed work stations the assembly of single parts up to sophisticated component groups can be done. For this purpose special assembly fixtures as well as air-operated power wrenches and wobble riveting machines are provided. All packing regulations are complied with as a matter of course. We are pleased to mark the products in addition according to customer requests - with e. g....
Open the catalog to page 17Quality assurance
Open the catalog to page 18Since 2004 EMKA Bosnia d.o.o. has been certified by German Lloyd according to DIN EN ISO 00. Test devices and test machines for the initial sample testing and incoming goods inspection are as much a part of a proper quality assurance in compliance with the certification as is the in-process control. Due to the close network of the EMKA manufacturing sites further testing methods are available - e. g.: • static and dynamic component inspections salt spray tests life cycle test stands spectrum analyses hardness and density index tests structural exa
Open the catalog to page 19There is daily inter plant transportation between Goražde and the central warehouse in Velbert, Germany. In addition, the execution of deliveries to customers and branches is effected by road, sea or air freight. High delivery service and certified fast logistics are a decisive competitive advantage today. Short delivery times of single parts to ready-to-install component groups are further substantial arguments for the production by EMKA Bosnia.
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