MAIN CATALOGUE

MAIN CATALOGUE
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MAIN CATALOGUE

Product catalog summary
Overview: The document is a comprehensive catalog from EMKA, a leading provider of locking technology for cabinets and enclosures. It highlights the company's global presence, product offerings, and technical specifications.
Company Profile: EMKA is a world leader in locks, latches, hinges, and seals for switch and control cabinets. With over 40 years of experience, the company operates in various sectors including industry and transport. EMKA has 11 production sites worldwide and serves over 36,000 customers in 55 countries.
Product Range: The catalog includes over 30,000 products, featuring a modular program structure. Products are made from materials like stainless steel, zinc, aluminum, plastic, and rubber, meeting international standards such as IP 69K and resistance class RC2.
Manufacturing Excellence: EMKA is one of Europe's largest mold makers, offering a "Mould + Series" service that includes mold design, initial sample production, and optional series production. The company emphasizes high-quality manufacturing and certified process control (ISO 9001).
Technical Specifications: The catalog provides detailed technical information, including IP ratings, material specifications, and assembly guidelines. It also includes icons indicating special product properties like hygiene compliance and shock resistance.
Customer Collaboration: EMKA works closely with customers to develop innovative products, using advanced CAD systems and development methods. The company has created around 20,000 special parts tailored to customer needs.
Global Reach: EMKA has subsidiaries and agencies in numerous countries, ensuring local support and timely delivery. The document lists contact information for various international locations.
Online Resources: Customers can access product searches and CAD downloads via EMKA's website, facilitating easy integration into design processes.
Material Specifications: The document provides a detailed comparison of stainless steel material specifications across Germany, USA, and Japan, using the Unified Numbering System. Key materials include 304, 303, 301, 316, and 316 Ti, each with specific designations in different countries.
Protection Classes: It explains the protection classes according to the National Electrical Manufacturers Association (NEMA), highlighting differences from IP protection classes. Various UL/NEMA classifications are described, such as protection against solid bodies, rain, dust, and icing.
Environmental Compliance: EMKA's commitment to environmental standards is outlined, including REACH, RoHS, and WEEE directives. The company ensures its products do not contain substances of very high concern and are compliant with environmental regulations.
Conflict Minerals Policy: EMKA is committed to ensuring its products do not contain conflict minerals sourced from regions supporting conflict, particularly in the Democratic Republic of Congo.
Seal Tolerances and Storage: The document details tolerances for seals according to DIN ISO standards and provides guidelines for optimal storage conditions to maintain mechanical properties.
Elastomer Properties: Operating temperatures and hardness for various elastomers like EPDM, NBR, CR, PVC, and Silicone are provided, along with recommendations for compression and resistance testing.
Fire Protection Standards: Materials supplied by EMKA are certified according to fire protection standards for railway vehicles, with specific standards mentioned.
Quality Management Certification: EMKA is certified under ISO 9001:2015 for its quality management system, covering development, manufacturing, and sales of various mechanical and electronic systems.
Door and Locking Direction: An explanation of left-hand and right-hand door configurations and their respective locking directions is provided.
Quarter Turns Overview: The document includes detailed specifications for various types of quarter turns, including materials, dimensions, and IP ratings, along with assembly and accessory options.
Specifications: The document details various swinghandle models, including 'long' and 'short' versions, made from materials such as zinc die and polyamide. These handles are available in different finishes, including black and grey powder-coated options. The handles are designed to meet resistance class RC2 according to DIN EN 1630, providing protection against vandalism. They also pass the IK 10 protection class test as per DIN EN 50102.
Procedures: Installation requires an adapter plate, and the maximum door gauge (Ts) is 6 mm when using this plate. For gauges greater than 6 mm, standard round rods cannot be used. The handles can be mechanically or electromechanically operated, with the latter requiring a 3 - 3.6 V DC signal for release.
Standards and Norms: The swinghandles comply with DIN EN 1630 and DIN EN 50102 standards. The profile half cylinder should be certified according to DIN EN 18252-BZ or DIN EN 1303 with resistance class 2, ensuring protection against drilling and pulling.
Recommendations: For optimal performance, ensure the correct installation of the adapter plate and adherence to the specified door gauge limits. The electromechanical version offers additional features such as a wake-up function and remote monitoring via Reed contact.
Product Benefits: The swinghandles offer flexibility in cost and benefit due to the variety of types available. They are tested and approved by Deutsche Telekom, ensuring reliability and quality. Integrated scratch protection prevents surface damage, enhancing durability.
Key Data from Tables and Diagrams: The document includes detailed specifications for each handle version, including dimensions, material composition, and locking mechanisms. The RJ45 plug pin assignment is provided for the electromechanical version, detailing wire colors and functions for motor control and status indication.
Conclusion: This catalog serves as a comprehensive guide for selecting and assembling industrial hardware components, ensuring compliance with industry standards and achieving desired performance characteristics.
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Catalog excerpts

MAIN CATALOGUE-1

MAIN CATALOGUE Ingenious Locking Technology for Cabinets and Enclosures SALES WORLDWIDE 92 % FROM IN-HOUSE PRODUCTION IN-HOUSE MOULD MAKING

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Icons The icons on the catalogue pages show the special properties of the items presented there. Prominent hinge Hinge limited lift-off version Hinge for single cabinets Hinge for in-line cabinets with single door Hinge for in-line cabinets with double door Compression specification of lock Article grounded or grounding possible ELM Electronic Locking & Monitoring System application Resistance class 2 tested acc. to DIN EN 1630 Concealed hinge Lift-off version hinge Assembly without tool clip-in product Product with graffiti resistant paint meets hygiene requirements acc. to DIN EN 1672-2 meets...

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List of contents Info EMKA overview, technical information Quarter turns, small and medium version Quarter turns, large version Accessories: Cams, dust cap, rods, rod guides Quarter turns (Program 1500) Quarter turns, different versions Rod control for heavy duty, screw-on Rod control for heavy duty, weld-on 1107 to 3000 Locking sets: Modules, profile half cylinders Rod controls, bearing bushes, cams Rods for outside and inside; Rod guides Hinges for prominent doors Hinges for flush doors Pin hinges Seals, cell sponge rubber, edge protection, window rubber profiles Bow-type handles, hand grips,...

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About EMKA The EMKA GROUP is world market leader for locks, latches, hinges and seals used in switch and control cabinets. For more than 40 years, the company has been active across all sectors in the fields of industry (switch and control cabinets, HVACR systems, mechanical engineering) and transport (railway and commercial vehicles, caravans, etc.) with conventional and electronic locking solutions. The overall range comprises more than 30,000 catalogue and special articles, which are developed, manufactured, refined and assembled at eleven production sites in Germany, France, Great Britain,...

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Worldwide first choice Henriville, France 2,100 employees Own production at 11 international locations Represented in 55 countries worldwide More than 30,000 catalogue and special products More than 36,000 customers worldwide Arnedo, Spain Goražde (Plant 1), Bosnia-Herzegovina Goražde (Plant 2), Bosnia-Herzegovina

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Company headquarters Velbert, Germany Wuppertal, Germany Tianjin, China Bhilai, India Mionica, Serbia Bandung, Indonesia Company headquarters Production site Subsidiary Agency

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Locking systems for switch and control cabinets EMKA offers a comprehensive range of locking technology products from a single source and from its own production, including sealing technology. The modular program structure enables a unique variety of variants and solutions. The high quality and product standards are guaranteed by an excellent manufacturing know-how and by the certified process control according to ISO 9001.

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Modular program The product program by EMKA has a consistently modular structure. No matter whether made of stainless steel, zinc, aluminium, plastic or rubber, the products meet national as well as international standards, e.g. resistance class RC2 and are available up toprotection class IP 69K. Locking Systems Sealing Profiles and Edge Protection

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Online product search and CAD Download Product search: Several methods lead to the catalogue page of the required item. Both the quick and direct way by entering the page number, item number or name and by using the extended search by means of selecting specific product properties. CAD download: in the download area under www.emka.com, the CAD data of the EMKA products are made available in the international exchange formats STEP and IGES.

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Close communication with the customer from the idea to the product In the EMKA Technology Centre the innovative products of tomorrow are created. 30 designers and design engineers convert ideas into finished products in close collaboration with the customer. Quite a few of these products are incorporated into the EMKA main catalogue which is thus strongly focused on the current market and customer needs. To this day round 20,000 additional special parts have been created in this way that were tailor-made for special customer requirements by our specialists, intensely tested in our internal test...

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EMKA Mould + Series EMKA is one of the three largest mould makers in Europe. One reason for this is that all of EMKA's 30,000 catalogue and special products are tool-related. In its own production sites, EMKA produces these products from the materials polyamide, zinc, steel, stainless steel and aluminum. EMKA customers can take advantage of this manufacturing excellence that has been developed over decades. With the business model "Mould + Series", EMKA offers a unique service package: Based on the customer's drawing, the mould is designed. The production of the initial sample with this mould...

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Information Abbreviations All drawings are shown in right-hand version. Dimension date are basically understandable in 'mm'. Note for cut outs: All dimensions are final dimensions, please consider for surface coating. 2  Rod controls General notes = Width across flat In case of assembling by the customer, the O-rings must be lubricated with O-ring suited grease. Hardware maintenance: the high-quality EMKA hardware is going to work perfectly for decades if used appropriately. Complementarily, we recommend a regular use of lubricants suitable for the application, utilisation and material on all...

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Protection classes acc. to National Electrical Manufacturers Association (NEMA) The UL classifications are not directly comparable with IP protection classes, since both the test conditions and the evaluation of the test results are different. UL/NEMA Description Protection against the penetration of solid bodies. Protection against the penetration of solid bodies, protection against the ingress of rain and dust and damage caused by icing. Protection against rain, snow and foreign bodies. External mechanisms remain usable despite being coated in ice. Protection against rain, foreign bodies, splash...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.