EMKA Precision casting
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EMKA Precision casting

About EMKA Precision casting Since 2015 part of the EMKA Group Production in Mionica, Serbia (80 km away from Belgrade) 187 employees 10,479 m² area under roof 4,000,000 parts per year 400 t of material per year Certified acc. to ISO 9001:2015 and IATF 16949:2016 Swinghandle in individual customer design

Our services Application consulting Project Management Development and engineering Specialised design centre Series production Surface treatment Post-processing Certification in the accredited EMKA test laboratory Logistics Corner connector for the HVACR industry

Technical details Part weight from 5 g - 10 kg Component lengths up to 250 mm Steel and stainless steel in various qualities and alloys Heat treatment of steel • Hardening / Case hardening • Tempering Tolerances according to VDG P690 D2 Surface quality up to N8 (Rz = 16 - 25 µm) possible without reworking Surface treatment • • • • • Sand blasting Pickling Passivating Electropolishing Grinding Post-processing • Milling • CNC turning • Eroding Housing for quarter turns and c

Advantages of precision casting High dimensional accuracy Good surface quality Wide scope for design enables extremely resistant components with low material input Complex, sophisticated shapes can be realised Low wall thicknesses possible Flexibility regarding size and quantity of parts Wide variety of materials Low-cost variant compared to other manufacturing options Belt suspension for plant engineering

Precision casting technology 1. Wax injection process The wax patterns are produced in moulds comparable to the plastic injection process and form a positive model of the casting to be produced. 2. Create wax tree The single wax patterns are attached to a central casting barrel and assembled into a complete casting cluster (also called a wax tree). 3. Creating the mould The actual casting mould is created by alternately immersing the casting cluster in a ceramic slurry and in fine sand. In this process, up to 9 layers are built up, which in the end represents the actual mould. 4. Wax...

Partner of the industry Automotive industry Railway industry Agricultural machines Hydraulic and pneumatics industry Electrical industry for electric motors and electrical systems Machine tools and accessories Medical technology e.g. orthopedic devices Metalworking industry Fitting parts industry and many more 180° Screw-on hinge without hinge pin in different sizes

© EMKA · 05.2022 · EN/A1/V1/0.3 · Printed in Germany EMKA Beschlagteile GmbH & Co. KG Phone: +49/2051/273-0 42551 Velbert, Germany info@em