Catalog excerpts
EMKA MOULD MAKING Customer solutions perfectly shaped
Open the catalog to page 1About EMKA The EMKA Group is world market leader for locks and latches, hinges and gasketing used in switch and control cabinets. In the areas air conditioning technology and transport, EMKA is one of the leading manufacturers of locking technology. Currently, the overall range comprises more than 30,000 catalog and special articles, which are developed, manufactured, refined and assembled at ten production sites in Germany, France, Great Britain, Spain, Bosnia-Herzegovina, Serbia, China and India. With 2,100 employees EMKA serves over 34,000 customers in 52 countries worldwide. Since a...
Open the catalog to page 3Henriville, France Arnedo, Spain Goražde (Plant 2), Bosnia and Herzegovina - EMKA mould making Company headquarters Production site Subsidiary Agencies Goražde (Plant 1), Bosnia and Herzegovina
Open the catalog to page 4Company headquarters Velbert, Germany Bhilai, India Wuppertal, Germany Tianjin, China EMKA worldwide 2,100 employees Own production at 10 international locations Represented in 52 countries worldwide Mionica, Serbia More than 16,000 catalog products More than 16,000 special products More than 34,000 customers worldwirde
Open the catalog to page 5Welcome to Goražde Facts EMKA Bosnia 150 employees in mould making Mould making Series production 95 high-quality machines in mould making First offers within 48 hours of request Production of more than 900 moulds per year
Open the catalog to page 7Mould Making by EMKA Service overview Moulds for plastic injection moulding, zinc and aluminium die-casting Multi-component moulds (2K) Moulds for internal gas pressure processes Moulds for IML foils Moulds for insert injection moulding Zinc die castings moulds with hot runner technology Punch deburring Pre-series moulds for all materials Family tools for small quantities Guaranteed service life Injection moulding optimisation of the products In-house sampling Financing and leasing Repair and maintenance service
Open the catalog to page 8Development and Engineering Computer Aided Engineering 3D-CAD Filling simulations for various materials Stress-strain analysis by means of finite element method CAE CAM
Open the catalog to page 9Deckel Maho Gildemeister
Open the catalog to page 10Machinery Equipment in mould making 34 machining centres, several with 5 axes 7 lathes 5 surface grinding machines 22 die-sinking EDM machines 7 wire EDM machines 8 HSC machines for the production of of graphite electrodes 12 standing drill presses
Open the catalog to page 11Manufacturing of graphite electrodes The 5-axis milling center OPS-INGERSOLL Speed Hawk 550 is particularly suitable for milling EDM electrodes and is characterised by its high spindle speed of up to 42,000 min-1 and the “High Speed Jump” of max. 18 m/min
Open the catalog to page 12Hot runner technology for zinc die casting moulds* *In cooperation with the company ferrofacta GmbH Multi-component moulds (2K technology) for plastic injection moulding Digital tool information through USB memory unit in the mould
Open the catalog to page 14+ Performance EMKA offers you the possibility to further optimize the mould made for you in order to get the maximum performance!
Open the catalog to page 153D moulds for small series Plastic injection moulded parts and wax patterns from mould inserts Universal master moulds for 3D printed mould inserts to produce small series and sample production of plastic injection-moulded parts as well as wax patters for the precision casting.
Open the catalog to page 16Sampling Pilot series Series production Services Pilot series prodcution / First sample test report Series production: Plastic injection moulding Surface Coating PUR sealing foam technology Finishing Assem
Open the catalog to page 19Production range for series production Plastic injection moulding with 2K technology Zinc die casting with automatic material supply Number of plastic injection moulding machines: 61 including four 2K machines Number of zinc die casting machines: 42 Manufacturers: Arburg, Engel, Demag Manufacturer: Frech Max. tool clamping area: 1.100 x 600 mm Max. tool clamping area: 900 x 550 mm Additional information: • Closed material circuit • Automated material processing and material supply • Automated part removal Additional information: • Automatic material supply • 3 automated special machines for...
Open the catalog to page 21Quality assurance in our own test laboratory Testing options Salt spray test Stress test IP protection test Dust protection test Spectral analysis Endurance test D atum der E rs tzertifizierung: 1 6 . Februar 2 0 13 A blaufdatum des letzten Zertifizierungszyklus: 1 5 . Februar 2 0 19 D atum der letzten Rezertifizierung: 2 4 . J anuar 2 0 19 D atum der E rs tzertifizierung: 1 6 . Februar 2 0 13 A blaufdatum des letzten Zertifizierungszyklus: 1 5 . Februar 2 0 19 D atum der letzten Rezertifizierung: 2 4 . J anuar 2 0 19 Hiermit wird bescheinigt, dass das Unternehmen Hiermit wird bescheinigt,...
Open the catalog to page 22EMKA Subsidiaries Worldwide ALGERIA EMKA France Tel. +33/254/320862 emka@emka-france.com DENMARK * A/S Megatrade Beslag Tel. +45/44916700 mega@megatrade.dk LITHUANIA EMKA Polska Sp.Z o.o. Tel. +48/323606026 info@emka.net SOUTH COREA * Geo Jeon Co. Ltd. Tel. +82/314/335508 geojeon@emkakorea.co.kr ARMENIA EMKA Kilit Sistemleri Metal Sanayi ve Ticaret Ltd. Şti. Tel. +90/262/2909097 info@emkakilit.com.tr ESTONIA EMKA Polska Sp.Z o.o. Tel. +48/323606026 info@emka.net MEXICO EMKA Mexico Beschlagteile Tel. +52/44/22095217 info@emka.mx SPAIN EMKA Beschlagteile Ibérica S.L. Tel. +34/672262672...
Open the catalog to page 24All EMKA Beschlagteile GmbH & Co. KG catalogs and technical brochures
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Electronic locking systems
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Ingenious Locking Technology
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EMKA MOULD + SERIES
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EMKA ALUMINIUM
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MAIN CATALOGUE
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1000-U755
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