EMKA ALUMINIUM
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EMKA ALUMINIUM Production competence from one source

About EMKA Production EMKA Production is the business unit of the EMKA Group that was decoupled from the core business of the fitting parts sector at the beginning of 2021 in order to operate on the market with a clear profile as a „partner to industry“. Customers from a wide range of industries thus have the opportunity to use EMKA‘s entire manufacturing and service spectrum for their products. EMKA has 10 own production sites worldwide in Germany, Spain, France, England, Bosnia, Serbia, China and recently also in India. In 2020, these plants were active throughout, so that as a supplier -...

Henriville, France Arnedo, Spain Goražde (Plant 1), Bosnia-Herzegovina Company headquarters Production site Subsidiary Agency Goražde (Plant 2), Bosnia-Herzegovina

Company headquarters Velbert, Germany Bhilai, India Wuppertal, Germany - EMKA Aluminium Tianjin, China EMKA worldwide 2,100 employees Own production at 10 international locations Represented in 55 countries worldwide More than 16,000 catalog products Mionica, Serbia More than 14,000 special products More than 36,000 customers worldwide

Aluminium by EMKA Production Facts EMKA Aluminium Since 2021 part of the EMKA Group Application consulting Production in Wuppertal, Germany and Pithampur, India Project planning 80 employees 5,000 m² area under roof 5,5 Mio. parts per year 2,500 t of aluminium alloys processed 3 melting furnaces (2 tilting furnaces and 1 shaft furnace) Fully automatic robot removal with deburring press Own water treatment Certified according to ISO 9001:2015 and ISO 50001:2011 Development and Engineering Mould and tool making Alloy selection (special alloys with heat treatment) Tool design (moulds, dies,...

Why Aluminium? High stability with low weight Corrosion and weather resistant Low wall thicknesses possible Good electrical conductivity as well as very high thermal conductivity Excellent possibilities for mechanical finishing High process stability Optimal material utilization Good convertibility of complex parts Production of small and large series possible

Aluminium die casting Extensive, long-standing experience with the requirements of a wide variety of industries and a machine park consisting of nine die casting machines enable EMKA to produce a wide variety of geometric shapes in common aluminum alloys from 50 g to 12,500 g part weight. Subsequent machining is performed internally on 15 machining centers of various sizes.

Production Beschlagteile Technical details 9 machines for aluminium die casting Manufacturers: Frech, Bühler, Italpresse Clamping forces from 220 t up to 1,250 t 15 machining centres Max. tool clamping area: 1,500 mm x 1,500 mm Part weight: 50 - 12,500 g

Aluminium forging High-quality products for special stresses - with low weight at the same time. This is the best way to describe the spectrum for the aluminum production sector. Our screw press can produce aluminum forgings with a unit weight of up to 4,000 g. In addition to lathes and machining centers, an extensive range of machinery is available for mechanical processing. The multitude of further manufacturing processes, such as PUR sealing foam technology and surface finishing, enables EMKA to realize the most complex requirements. The assembly of entire subassemblies is also possible.

Technical details 2 machines for aluminium forging Manufacturers: Siempelkamp, Bêché Part weight: up to 4,000 g Pressing force: 800 t and 1,200 t Forging alloys: AlMgSi0.5 / AlMgSi1 / others on request

Aluminum friction welding The rotational friction welding process used at EMKA is designed for rotationally symmetrical weld cross sections with centered center of gravity of the rotating part. The combination of extruded tubes, forged aluminum parts and final friction welding results in non-porous, high-strength joints without the addition of filler metals. The weld bead that typically results from the process can be turned over in a subsequent operation. Further work steps are carried out on our machining centers. There is also the possibility of joining different types of materia

Technical details 1 machine for friction welding Manufacturer: KUKA Diameter: up to 90 mm Welding force: up to 20 t Total length of the parts: up to 1,600 mm Aluminium Copper Steel / various al

Fittings made of aluminium In addition to the well-known materials zinc, plastic and stainless steel, EMKA also relies on products made of aluminum. With its unique vertical range of manufacture, EMKA can thus respond to every customer requirement and offer the right material for the respective application. You have an idea for a product made of aluminum? Contact us and together we will work out a customized solution for your application. Hybrid compression latch with aluminium housing

External hinge made of aluminium

Partner of the industry Our high-quality products, individually developed for your requirements, make us a unique partner for your demanding tasks. We develop, design and produce according to customer requirements. Our extensive engineering capabilities, combined with modern technology, provide complex, customized solutions, even for the most difficult requirements. Current projects include, for example, die-cast aluminum parts for an e-bike drive and forged components for pedestrian protection systems. Corner connector for HVACR cabinets made of aluminium

3D Unit connector made of aluminium

Quality assurance in our own accredited test laboratory EMKA equals quality: This has been proven once again by the successful audit by the German Accreditation Body (DAkkS). The scope of DIN EN ISO/IEC 17025:2018-03 covers a wide range of simulations and test methods performed by the EMKA test laboratory team. This confirms: The EMKA test laboratory fulfills not only the requirements of the quality management system but also all technical prerequisites. It also has the high level of technical competence to perform independent tests in accordance with the current standard. Due to the...