Enhance plant productivity and overall equipment effectiveness.
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Enhance plant productivity and overall equipment effectiveness. Movicon™ Pro.Lean™ Manufacturing Software Identify inefficiencies and empower continuous improvement with real-time operational data collection, visualization and analysi

You need better access to information that can help you improve productivity, reduce waste, and increase profits at your plant. In today’s increasingly competitive market, manufacturing companies cannot risk becoming inefficient and non-competitive. It is essential to reduce production costs, increase uptime and availability, and improve flexibility and quality. Production lines are subjected to a range of events that reduce performance and efficiency, including malfunctions, downtime, waste, and rejects. To meet these challenges, manufacturers are adopting Industry 4.0 and lean...

Instead of reacting to manufacturing issues and emergencies, what if you could identify the weak points in your production system and implement changes that increase productivity and efficiency?

Movicon Pro.Lean delivers real-time insights for truly informed operational decisions. Pro.Lean is a lean manufacturing solution that connects the plant floor with operational and business leaders, providing real-time key performance indicators (KPIs) that enable you to determine overall equipment effectiveness (OEE), calculate machine downtime, and track and schedule production. Automated data collection feeds powerful plant analytics, making it easier to identify production issues and bottlenecks where investment could result in significant increases to operating performance. Pro.Lean...

Pro.Lean provides the customer detailed reports broken down by batch and/or shift, which enables them to identify profit loss by means of analyzing resource availability, performance, and quality. With the ability to add downtime causes, it becomes clear very quickly where bottlenecks and constraints exist, or what may otherwise be impacting the productivity of the system. As a systems integrator, this data allows us to work mindfully with the customer and determine how to best improve the system process for maximum performance. Zachary Roisum - PieperAutomation.com Reduce machinery...

Pro.Lean can be applied to one machine, a production line, or an entire manufacturing plant. SINGLE SEGMENT PRODUCTION LINE

Empower operators while reducing costs with built-in dashboard and production reports. Easy data collection and visualization Pro.Lean uses comprehensive setup wizards to ensure users are collecting the right data to support their unique operations. Based on input into the wizards, Pro.Lean distills a wide array of collected data and distills it into highly relevant, intuitive visualizations so personnel always have the right information at the right time. Critical data can be visualized via local HMI, networks, or over the internet. Your data, your way Pro.Lean is highly extensible, making...

Open architecture seamlessly connects to your systems while configuration wizards guide you through setup. Timesaving tools are built in Users save time with the configuration wizard by selecting pre-populated field variables to develop real-time dashboards, powerful plant analytics, calculations, and reports. Unlock rapid ROI, completing installation and configuration in much less time than with a traditional MES. Reliable, scalable, modular • Pro.Lean offers an open system architecture that enables integration with any control device, production line, and machine management system. •...

Bridge the IT/OT gap to improve visibility across the enterprise. Enterprise visibility Pro.Lean offers real-time data management and structured data analysis management to improve data integrity. Built-in functionality to handle big data helps unlock improvements whether they come from the control room or the board room. Open-architecture and web-enabled reporting tools make it easy to provide data to IT systems such as ERP or CMMS. Turn downtime data into action Statistical analysis of downtime causes can be based on configurable criteria that enables production teams to create targeted...

Visualize production performance from anywhere. Pre-built dashboards and reports ensure operational teams have the information needed to reduce downtime, reduce scrap, and drive equipment efficiency. Users can easily customize the dashboards to meet individual organizational needs without developing the OEE formulas and dashboards from scratch. Stay ahead of performance reduction KPI dashboards displaying information necessary to reduce production losses and increase business performance are easily viewable in any HTML5 web browser, or local mobile app, providing real-time awareness....

Stay ahead of problems to keep operations running at peak performance. Today’s lean resources and smaller teams mean operators and technicians are pressed to do more with less. When they have the right tools, even small teams are empowered with the ability to plan, collaborate, and document maintenance activity—all key to maintaining peak performance. Easily access maintenance records Pro.Lean delivers a comprehensive digital toolset for keeping maintenance personnel informed on the status of current, past, and future tasks. work completed in audit archives for future reference, trending,...

Improve productivity and efficiency with better production insights. Emerson Pro.Lean along with Pro.Energy represent a new class of Plant Analytics focused on reducing waste, conserving energy, and increasing profits by empowering operators to run processes with greater visibility, efficiency, and throughput. Emerson Automation Solutions Intelligent Platforms, LLC 2500 Austin Dr Charlottesville, VA 22911 T +1 (888) 305-2999 Emerson Automation Solutions Progea Srl Via D‘Annunzio 295, Modena, 41123, Italy T +39 059 451060 Emerson Automation Solutions ICC Intelligent Platforms GmbH Memminger...