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NEOTeCHA Reactor Sampling Type PV

NEOTeCHA Reactor Sampling Type PV

NEOTeCHA Reactor Sampling Type PV

Product catalog summary
Overview: The NEOTECHA Reactor Sampling type PV is a device designed for safe and reliable sampling from reactors in the chemical and pharmaceutical industries. It allows for representative sampling under process conditions without halting operations or opening the reactor.
Features:
  • Enables sampling without stopping the process.
  • Safe, simple operation with pressure-less sample transfer.
  • Available in various sample volumes (150, 250, 500, 1000 ml).
  • Constructed with PTFE, PFA, perfluor, or glass for all wetted parts.
  • Direct mounting of auxiliary valves via integrated mini mounting flange.
  • Compatible with pH metering and continuous recirculation pumps.
  • Prevents atmospheric contamination and allows sample media return to the reactor.
  • Equipped with a soft-seated check valve to prevent media entry into the vacuum line.
  • Can be flushed and rinsed in situ with pneumatic actuation of valves.
Technical Data:
  • Maximum pressure: 10 bar
  • Maximum temperature: 200°C
Applications: Suitable for sampling from reactors containing poisoned, biological, corrosive, environmentally unfriendly media, or liquids with high viscosities. The unit includes a sight glass for process monitoring and can integrate sensors for Redox, pH, or temperature measurement.
Main Components: Includes upper and lower sight glass flanges, valve seat, sight glass safety cylinder, hollow ball, NTB/NTC DN20 PFA lined ball valve, mounting flange, suction hose, dip tube, reactor tank, vent valve, transfer device, and drain valve.
Material Specifications: Components are made from materials such as PFA lined ductile iron, stainless steel, borosilicate glass, virgin PTFE, and perfluor elastomer.
Operation Description: The sampling process involves several steps:
  1. All valves are initially closed.
  2. Opening specific valves allows liquid to be lifted by vacuum into the sight glass.
  3. Once the sight glass is full, the sample can be transferred to a bottle using a transfer device.
  4. The transfer device ensures no emission of toxic gases during sample transfer.
Modular Concept: The PV reactor's modular design can be customized to meet specific sampling requirements, offering various sample volumes and options for heat tracing and automation.
Continuous Flow Circulation: The unit can be equipped with a diaphragm pump for continuous flow, allowing for ongoing metering of parameters like temperature and pH.
Rinsing and Cleaning: The reactor sampler can be rinsed and cleaned without disassembly using designated connection ports.
Additional Products: NEOTECHA offers other lined products such as in-line sampling valves, ball valves, butterfly valves, and check valves with high corrosion resistance and modular designs.
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Catalog excerpts

NEOTeCHA Reactor Sampling Type PV-1

TECHNiCAL DATA pressure (bar): temperature (°c): Sample volume (ml): GENERAL APPLiCATiONS To take a sample from reactors or vessels containing: • poisoned media's • biological media's • corrosive media's • environmental unfriendly media's • liquids with high viscosities additionally the pV reactor sampling unit allows the operator to view the reaction process stage via an integrated sight glass. FEATURES • extracts a representative sample from a reactor under process conditions without stopping the process or opening the reactor. • Safe and simple operation. • Sample is transferred pressure less. • Different sample volumes are available. • ah wetted parts are pTFE, pFA, perfluor or glass. • Direct mounting of all auxiliary valves via integrated mini mounting flange. • if pH metering is required the top flange of the pV unit can be equipped with the required connection. • Unit can be connected to a continuous recirculation pump. • Unit can be integrated with vacuum, nitrogen and rinsing supply lines. • liquid product can be added to the reactor via the pV unit. • Sample media can be returned to the reactor. • No contamination of the atmosphere. Displaced air in the bottle is returned into sight glass. • Soft seated check valve prevents entering media in the vacuum line. • Unit can be flushed and rinsed in situ. • All valves can be pneumatically actuated. • numerous varieties of auxiliary valves and accessories. the unit can be integrated with various sensor devices to measure Redox, pH or temperature of the chemical process inside the reactor. www.valves.emerson.com © 2017 Emerson. All rights reserved NEOJV-0023-EN

 Open the catalog to page 1
NEOTeCHA Reactor Sampling Type PV-2

NEOTeCHA Reactor Sampling Type PV Main components (1) Upper sight glass flange (2) Valve seat (3) Vacuum auxiliary valve (4) Sight glass safety cylinder (13) Vent valve NTB DN15 PFA lined (6) Hollow ball (15) Drain valve NBT DN15 PFA lined (7) Lower sight glass flange (8) NTB/NTC DN20 PFA lined ball valve (16) Sample bottle (9) Mounting flange (10) Suction hose (11) Dip tube (12) Reactor tank Material specification Part name Ball valve type NTB/NTC Sight glass flanges and connecting flange Sight glass Ball support and check valve floor Hollow ball Ball check seat Suction hose Sight glass safety...

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NEOTeCHA Reactor Sampling Type PV-3

NEOTeCHA Reactor Sampling Type PV Description of operation Process Step A: All valves are closed: (3), (8), (13) and (15). Process Step B: By opening valves (3) and (8), the liquid from the reactor is lifted with vacuum through the suction hose (10) inside the dip tube through the open ball valve (8) into the sight glass (5). The PTFE hollow ball (6) floats on the rising liquid level till the ball will interrupt the vacuum on valve seat (2). This will prevent the liquid entering the vacuum line. Process Step C: As soon as the sight glass is full, the main shut off valve (8) can be closed, thereafter...

 Open the catalog to page 3
NEOTeCHA Reactor Sampling Type PV-4

NEOTeCHA Reactor Sampling Type PV Auxiliary valves Accessories options PV reactor sampling unit Mounting flange Stainless Steel ball valves 2-way Stainless Steel ball valve Top flange suitable for In-Trac pH metering Stainless Steel braided hose Angle connectors Stainless Steel diaphragm valve Tracing options PFA lined ball valve PVDF diaphragm valve Suction devices Manual vacuum pump Reactor sampling unit PV PVDF diaphragm valve Stainless Steel/PFA diaphragm angle valve Diaphragm vacuum pump Stainless Steel diaphragm valve

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NEOTeCHA Reactor Sampling Type PV-5

NEOTeCHA Reactor Sampling Type PV Transfer device options PVDF diaphragm valves (TE 1) PVDF pneumatic operated diaphragm valves (TE 2) Indirect sample return units PFA lined ball valve Glass plug valves (TE 15) Stainless Steel/PFA diaphragm valves (TE 3) Stainless Steel ball valves (TE 7) Direct sample return unit Connected direct to transfer device Stainless Steel diaphragm valve

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NEOTeCHA Reactor Sampling Type PV-6

NEOTeCHA Reactor Sampling Type PV Modular conception The modular concept of the PV reactor can be tailored to virtually every customer sampling requirement. The volume of the sight glass is smaller or equal to the size of the sampling bottle to eliminate spilling by human error. 150, 250, 500 and 1000 ml samples volumes are available. We offer various solutions for heat tracing on auxiliary valves as well as to the main PV unit. The transfer device and auxiliary valves used for the vacuum or for rinsing media are available either manually or pneumatically operated. The unit can be utilized to...

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NEOTeCHA Reactor Sampling Type PV-7

NEOTeCHA Reactor Sampling Type PV Rinsing and cleaning Two ports only is what it takes to completely rinse and clean the reactor sampler without dismounting any component. Connection port A allows rinsing: sight glass, transfer device, main valve and suction hose (yellow area). Connection port B allows rinsing: the area between the suction hose and dip tube (green area). Continuous flow circulation If a continuous or almost continuous metering is necessary like for instance temperature, pH or Redox metering, it is possible to equip the PV unit with a diaphragm pump, which produces a continuous...

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NEOTeCHA Reactor Sampling Type PV-8

NEOTeCHA Reactor Sampling Type PV Other lined products available from Neotecha Lined In-Line sampling valves • Dead space free design, to ensure representative sampling • Guaranteed safe and simple operation • As standard fail safe to close operation • Modular design • Suitable for open and closed ‘in line’ sampling Lined ball valves • Virgin PFA or PFA conductive lining offers high corrosion\resistance • Full bore design • One piece trunnion mounted: no possibility of damaging PFA lining on ball by the stem • Special C-ball design available to eliminate dead space and excellent control characteristics...

 Open the catalog to page 8

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