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Rosemount 3051S Series of Instrumentation Achieve unparalleled productivity with industry-leading pressure, flow and level solutions

Rosemount 3051S Series of Instrumentation Achieve unparalleled productivity with industry-leading pressure, flow and level solutions
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Rosemount 3051S Series of Instrumentation Achieve unparalleled productivity with industry-leading pressure, flow and level solutions

Product catalog summary
Introduction
The document addresses the challenges industries face in maintaining productivity due to issues like downtime, energy inefficiencies, regulatory compliance, and an aging workforce. It introduces the Rosemount 3051S Series by Emerson as a solution for optimizing operations in pressure, flow, and level measurement.
Challenges and Solutions
  • Operational Challenges: Industries incur significant costs from downtime and energy inefficiencies, with examples like refineries losing $1 million daily during downtime and spending 50% of operating costs on energy.
  • Workforce Challenges: A large portion of the workforce is nearing retirement, taking valuable experience with them.
Rosemount 3051S Series Benefits
  • Productivity: Reduces maintenance, downtime, and process variability, leading to faster startups and consistent production.
  • Quality: Provides accurate and repeatable measurements to ensure products meet specifications, reducing waste and improving customer satisfaction.
  • Energy Efficiency: Offers insights into energy usage, helping reduce costs by optimizing energy production and distribution.
  • Safety and Environment: Enhances safety by reducing manual checks and providing advanced diagnostics to anticipate and prevent issues.
Case Studies and Testimonials
  • A biotech facility improved batch quality with the Rosemount 3051S, making it the preferred choice for production.
  • Mitsubishi Chemical reduced failures and technician time with the technology.
  • A processing facility in Alabama saved over $60,000 annually by reducing feedstock usage.
Technological Features
  • Advanced Diagnostics: Monitors process health and detects issues before they impact production.
  • Wireless Technology: Allows for easy installation and additional measurement points, enhancing visibility and reducing costs.
  • MultiVariable Transmitters: Combine multiple measurements for accurate flow calculations, improving energy efficiency.
Overview
The document provides a comprehensive overview of the Rosemount 3051S, a premier transmitter for pressure, flow, and level applications. It highlights the device's scalability, advanced capabilities, and reliability, emphasizing its role in enhancing productivity, quality, energy efficiency, and safety.
Key Features
  • SuperModule Platform: Offers industry-leading performance and reliability with scalable process connections and functionality.
  • Connectivity: Supports HART, WirelessHART, and FOUNDATION fieldbus for seamless integration and improved accessibility.
  • Coplanar Process Connections: Reduces weight and leak points, enhancing safety and installation efficiency.
  • Wireless Capabilities: Facilitates faster installation, easier maintenance, and increased operational insight with Smart Wireless technology.
Advanced Capabilities
  • MultiVariable Transmitters: Provide superior flow calculations and comply with industry standards, offering applications in gas, steam, and liquid measurements.
  • Advanced Diagnostics: Predicts and prevents issues with comprehensive diagnostics covering both the process and electrical loop.
  • Electronic Remote Sensors (ERS) System: Offers flexible architecture for differential pressure calculations, ideal for tall vessels and columns.
Benefits
  • Improves safety by minimizing non-essential operating rounds and reducing leak points.
  • Enhances operational performance with customized device electronics and extended calibration intervals.
  • Facilitates proactive maintenance with diagnostic alerts and event logging.
Applications
The Rosemount 3051S is suitable for various applications, including pressure monitoring, flow measurement, and safety instrumented systems (SIS), with capabilities to handle dynamic and critical process issues.
Conclusion
The Rosemount 3051S, with its unmatched scalability, accuracy, and robustness, is designed to optimize measurement investments, improving productivity, quality, energy efficiency, and safety across operations.
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Catalog excerpts

Rosemount 3051S Series of Instrumentation Achieve unparalleled productivity with industry-leading pressure, flow and level solutions-1

Gain the process insight to optimize every point. Rosemount 3051S Series of Instrumentation Achieve unparalleled productivity with industry-leading pressure, flow and level solutions.

 Open the catalog to page 1
Rosemount 3051S Series of Instrumentation Achieve unparalleled productivity with industry-leading pressure, flow and level solutions-2

You face more than your share of obstacles when it comes to optimizing your operations. Your job is a balancing act. Downtime and off-spec product reduce your throughput, while challenges like energy inefficiencies, regulatory compliance and facility safety eat into your bottom line. At the same time, an aging workforce is retiring and taking its industry experience with it, leaving you with increasingly less-experienced personnel who must tackle new challenges and ever-changing regulations. To stay competitive, you have to address these constantly fluctuating priorities. “Refineries spend typically...

 Open the catalog to page 2
Rosemount 3051S Series of Instrumentation Achieve unparalleled productivity with industry-leading pressure, flow and level solutions-3

Instead of being distracted by frequent emergencies and problems, what if you could improve productivity, hit the right quality every time, at the lowest energy costs, while still protecting your people and the environment?

 Open the catalog to page 3
Rosemount 3051S Series of Instrumentation Achieve unparalleled productivity with industry-leading pressure, flow and level solutions-4

The Rosemount 3051S delivers insight for truly informed process decisions. The Rosemount 3051S Series of Instrumentation lets you optimize your operation in four critical areas: production, quality, energy efficiency, safety and environment. With its scalable design working for you across all points of the operation, you’ll minimize process variability, gain greater process insight, reduce maintenance and downtime, and meet regulatory demands. Its intuitive features make it easy for your people to use so that you can realize the full potential of this measurement investment. To perform at your...

 Open the catalog to page 4
Rosemount 3051S Series of Instrumentation Achieve unparalleled productivity with industry-leading pressure, flow and level solutions-5

“The Rosemount 3051S is the most important piece of equipment that we can turn to at any time — knowing that we can get the accuracy, reliability and continued performance for any process measurement.” – Yoga Anand, Instrument & Controls Engineer, BP Don’t let your facility hold back your productivity. “This technology has opened up new possibilities for us. We plan to continue utilizing the Rosemount 3051S Wireless technology to improve our oil production, improve our cost position, and make our people more productive.” – Michael Fischback, PXP (Plains Exploration and Production Company) Find...

 Open the catalog to page 5
Rosemount 3051S Series of Instrumentation Achieve unparalleled productivity with industry-leading pressure, flow and level solutions-6

Be more PRODUCTIVE, more often. To achieve your goals, your facility must consistently produce at optimal throughput levels. Excessive maintenance, unscheduled outages and process variability all impact production throughput. The Rosemount 3051S Series of Instrumentation provides accurate and reliable measurements every time so you can reduce maintenance, outages, process variability, and achieve faster startups. The Rosemount 3051S also helps reduce maintenance and anticipate problems that might cause an unscheduled shutdown or slowdown by providing added process and equipment insight. It is...

 Open the catalog to page 6
Rosemount 3051S Series of Instrumentation Achieve unparalleled productivity with industry-leading pressure, flow and level solutions-7

Reduce maintenance and downtime Advanced Diagnostics proactively monitor process health and electrical loop integrity, detecting problems before they can impact production. p19 Electronic Remote Sensors (ERS) improve level reliability by replacing mechanical components with a digital architecture. p21 Integrated Flowmeters reduce the need for maintenance by combining up to 10 components in a single fully assembled instrument. p18 Eliminate process variability Differential pressure transmitter Static pressure transmitter It only took three hours to install all the instruments. We have eliminated...

 Open the catalog to page 7
Rosemount 3051S Series of Instrumentation Achieve unparalleled productivity with industry-leading pressure, flow and level solutions-8

Produce the right QUALITY, each time, every time. Hitting your production goals requires that quality is on-spec. Operating below specifications means you can’t meet your customers’ requirements which can render product unusable. Operating above specifications means you’re wasting money. The Rosemount 3051S Series of Instrumentation provides accurate and repeatable pressure, flow and level measurements so you can hit quality targets consistently and confidently. You’ll be able to maintain repeatability, operate closer to set point and ensure the integrity of your process. By leveraging the advanced...

 Open the catalog to page 8
Rosemount 3051S Series of Instrumentation Achieve unparalleled productivity with industry-leading pressure, flow and level solutions-9

Ensure accurate and consistent measurements Cold Ultra and Ultra for Flow performance options allow for accurate measurements in all environments. p13 SuperModule™ Platform’s robust nature resists process effects such as overpressure and line pressure to maintain unmatched performance and measurement repeatability, ensuring product quality. p13 MultiVariable Transmitter dynamically corrects for more than 25 different parameters to ensure accurate and repeatable flow measurements. p17 Improve performance with better installation practices Digital time response < 1 sec Electrical wire Electronic...

 Open the catalog to page 9
Rosemount 3051S Series of Instrumentation Achieve unparalleled productivity with industry-leading pressure, flow and level solutions-10

Increase ENERGY EFFICIENCY across the entire facility. As energy costs fluctuate, the pressure to reduce fuel bills increases by the day. While you know there are inefficiencies in your facility’s energy production, distribution and consumption, you don’t always know where they’re occurring. The Rosemount 3051S Series of Instrumentation gives you unprecedented insight into your process, so you can precisely measure critical energy points, gain visibility into energy use and prevent anomalies that lead to energy loss. With the Rosemount 3051S, you’ll further lower energy usage by reducing permanent...

 Open the catalog to page 10
Rosemount 3051S Series of Instrumentation Achieve unparalleled productivity with industry-leading pressure, flow and level solutions-11

Save money with efficient energy production F L O W R AT E S 40 Coefficients vary with all three measurements Flowmeter with Ultra for Flow Typical Flowmeter MultiVariable Transmitter flow calculations can be used to precisely control air and fuel flow rates to optimize combustion in boilers and furnaces for better energy production. p17 Ultra for Flow performance class more accurately measures fuel and air flows, so you can operate over a wider flow turndown. p18 Annubar® Flowmeter accurately measures mass and energy flow with minimal restriction so that you can deliver more steam to your operation....

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Rosemount 3051S Series of Instrumentation Achieve unparalleled productivity with industry-leading pressure, flow and level solutions-12

Protect the SAFETY of your people, your facility and the environment. Facilities contain hazardous materials and have many dangerous areas. Keeping people safe, the environment clean and the plant running is mission critical, but it’s difficult to stay on top of everything that could go wrong. Operators conducting manual rounds and maintenance technicians in the field are exposed to potential risks. There are too many emission points to practically monitor, and when there is an incident, you often don’t know when it started and how much was released. The Rosemount 3051S Series of Instrumentation...

 Open the catalog to page 12

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