CT2211 Leak Detection System

CT2211  Leak Detection System

CT2211 Leak Detection System

Product catalog summary
Overview: The CT2211 Leak Detection System by Cascade is designed to comply with the European Commission’s Aerosol Dispensers Directive (ADD) legislation, ensuring aerosol dispensers and gas cartridges pass a leak-proof test before transportation. Traditional water bath testing is resource-intensive, whereas the CT2211 offers a contactless, efficient alternative.
Features and Benefits: The system can detect leaks at a rate of up to 500 cans per minute without contact, minimizing product damage. It supports a variety of propellants and includes continuous health monitoring for reduced maintenance costs. The system is ATEX certified for hazardous environments and offers high sensitivity with a detection capability of 2 x 10-3 mbar.L.sec-1.
Specifications: The CT2211 uses IR Absorption Spectroscopy with a Quantum Cascade Laser, classified as Class 1 under BS EN 60825-1:2007. It operates within a temperature range of 10–30 °C and is protected under IP65. The system is designed for production line installation, with dimensions of 590 x 330 x 330 mm and a weight of 20 kg.
Configuration Options: The system is available in four configurations (Bronze, Silver, Gold, Platinum) with varying line speeds and equipment setups. Standard features include an ATEX Zone 2 Leak Detector, air pressure monitoring, and a production line reject chute. Optional performance enhancements and project options are available.
Installation Recommendations: The document provides guidelines for the minimum recommended installation setup, emphasizing the need for consultation with Rosemount Analytical for application-specific recommendations.
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Catalog excerpts

CT2211  Leak Detection System-1

CT2211 Leak Detection System Product Data Sheet Leak Detection System The European Commission’s Aerosol Dispensers Directive (ADD) legislation (UN ADR 2013, 75/324/EEC) mandates that aerosol dispensers and small receptacles containing compressed gas (gas cartridges) must pass a leak-proof test before they are transported. Aerosol manufacturers have traditionally relied on water bath testing to verify the integrity of aerosol products. This technique, however, is costly, resource intensive and highly disruptive to production.[1] Cascade’s CT2211 leak detection system detects and rejects leaking aerosol cans up to a rate of 500 cans per minute. The system is contactless, ensuring minimal product damage or contamination. Its design allows for the detection of a wide range of propellants including LPG, R134a, CO2, N2O, and DME while continuous health monitoring features result in lower maintenance costs and higher operational reliability. With the increasing number of safety and quality standards required, Cascade’s CT2211 will ensure current and future regulatory compliance. Water bath testing alternatives, such as QCL, speed the production process by eliminating the water bath bottleneck and in turn offer reduced floor space utilization and energy consumption leading to higher customer ROI. CT2211 Leak Detection System Instantaneous response JJ High velocity sample delivery JJ 20 millisecond analysis time JJ 500 cans per minute JJ Automated rejection/alarm JJ Continuous health monitoring High sensitivity JJ 2 x 10-3 mbar.L.sec -1 JJ Independently accredited, suitable for waterbath alternative Field serviceable and field configurable JJ Modular design for easy customization JJ Field replaceable parts JJ Low maintenance/zero consumables JJ Automated cell and filter purge Typical applications ATEX certified Other applications available on request JJ Configurable archway samples air from all around the can JJ Leaks detected from all vulnerable points

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CT2211  Leak Detection System-2

CT2211 Leak Detection System Specifications Table 1 - CT2211 Leak Detection System Specifications Value Application Leak Detection System Measurement technique Quantum Cascade Laser Laser classification CLASS 1 BS EN 60825-1:2007 Safety of laser products Equipment classification and requirements (identical to IEC 60825-1 2007) Performance Sensitivity Line speed Response time Environmental Temperature range Sample gas temperature range Room temperature Humidity range Protection class Hazardous area classification Inputs and Outputs 3 x normally closed contact Inlet gas port connector Exhaust gas...

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CT2211  Leak Detection System-3

CT2211 Leak Detection System Table 2 - Configuration Configuration Pedestal Control and Rejection System (out of zone) Out of Zone Status Lamps (Red, Amber and Green) Interface to Customer PLC (240 signals) Production Line Reject Chute Standard Equipment ATEX Zone 2 Leak Detector Wall Mount Control and Rejection System (out of zone) Line Encoder Air Pressure Monitoring Performance Options Project Options Air Mechanical Soft KEY: • Standard, o Option, - n/a Other gases and ranges are available on request. The ranges and detection limits provided indicate typical analyzer performance but may change...

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CT2211  Leak Detection System-4

CT2211 Leak Detection System Product Data Sheet Recommended Installation The drawings below represent the minimum recommended installation guidelines for the CT2211 Leak Detection System. Please consult Rosemount Analytical for detailed installation recommendation of your application. Figure 1 - CT2211 Leak Detection System Emerson Process Management Glendevon House Castle Business Park, FK9 4TZ ©2015 Emerson Process Management. All rights reserved. The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount Analytical is a mark of Emerson Process Management family of companies....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.