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Universal CNC Turning Center Maxxturn 65 G2

Universal CNC Turning Center Maxxturn 65 G2
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Universal CNC Turning Center Maxxturn 65 G2

Product catalog summary
Overview: The MAXXTURN 65 G2 is a versatile CNC turning center with milling drive and Y-axis capabilities. It features a redesigned structure with two motor spindles and an optional BMT turret with direct drive. The machine offers three spindle sizes and optimized chip conveyor integration.
Specifications:
  • Tool Turret: 12-station VDI 30 radial turret with 12 driven tool positions, optional VDI 40 radial turret, and BMT turret with water-cooled direct drive.
  • Main Spindle: Water-cooled motor spindle with high drive performance, large speed range, and A2-6 (A2-8) spindle connection.
  • Machine Cover: Provides protection from chips, 100% coolant retention, and a large safety glass window for visibility.
  • Control System: SINUMERIK ONE with OPERATE, featuring dialog programming, 3D simulation, and a 22" multi-touch screen.
Optional Equipment:
  • Chip Conveyor: Hinged type with ejection height of 1110 mm and a coolant volume of 250 liters.
  • Oil Separator: Mechanical separator with HEPA after-filter attachment.
  • Finished Parts Belt: Programmable with M-function for gentle parts deposit.
Performance and Construction:
  • Machine Base: Stiff welded steel construction filled with vibration-absorbing material.
  • Roller Guides: Preloaded with no backlash, high rapid motion speed, and minimal lubrication.
  • Counter Spindle: Dynamic direct drive with large speed range and C-axis.
Advanced Features:
  • Steady Rest: Hydraulically operated with a centering range of ø 8 - 101 mm.
  • Y-Axis Carriage: Ensures short overhangs and top stability for complete machining.
  • EMCONNECT: Offers connectivity options for remote support, web browser, and remote desktop.
Automation and Optimization:
  • Gantry Loader: Fully automatic loading and unloading with multi-channel Sinumerik control.
  • Turn-/Mill-Assist: Compact automation for small and medium-sized batches, reducing working hours by up to 70%.
  • EMCO SL 1200 Material Storage: Space-saving bar loading magazine with easy operation and programming.
Tool Measurement: An optional tool measuring sensor can be manually mounted below the main spindle for fast and precise tool measurement.
Coolant System: Offers an optional 14 bar coolant pump, enhancing the basic 3.5 bar version.
Workpiece Measurement: A radio measuring probe on the turret allows for automatic workpiece measurement and reworking.
Spin Window: An optional spin window provides a clear view into the work area by slinging away coolant upon impact.
Chip Conveyors and Parts Handling: An optional slat-band chip conveyor efficiently removes chips. The parts catcher and finished parts conveyor ensure safe handling of machined parts.
Machine Layout and Work Area: Details various configurations of the MT65 G2 work area, including turret options and dimensions. Key specifications include a maximum turning diameter of 500 mm and a maximum bar diameter of 65 mm.
Main and Counter Spindle Specifications: The main spindle offers a speed range of 0-5000 rpm with a maximum drive power of 29 kW, while the counter spindle reaches up to 6000 rpm with a drive performance of 22 kW.
Tool Turret and Feed Drives: Features a 12-position tool turret with a speed range of 0-5000 rpm. Feed drives offer rapid motion speeds of up to 30 m/min in the X and Z axes.
Dimensions and Weight: The machine has a footprint of 3350 x 2330 mm and a total weight of approximately 7000 kg. The EMCO SL1200 bar loader supports bar lengths of 250-1200 mm and diameters of 8-95 mm.
Safety and Compliance: The machine is CE compliant, ensuring adherence to safety standards.
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Catalog excerpts

Universal CNC Turning Center Maxxturn 65 G2-1

MAXXTURN 65 G2 Universal CNC turning center with milling drive and Y-axis

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Universal CNC Turning Center Maxxturn 65 G2-2

The new MAXXTURN 65 G2 has undergone an extensive redesign and, in addition to two powerful motor spindles, now also offers an optional BMT turret with direct drive. For the first time, three spindle sizes can be offered. A steady rest is available for shaft machining if required. While the proven two-part basic design has been retained, the integration of the chip conveyor has been optimized. WORK AREA / Mechanical separator / Pressure gauge for contamination display / HEPA after-filter attachment, filter class H13 / Max. suction capacity: 1040 m3/h / Easily accessible workspace / Optimal chip...

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Universal CNC Turning Center Maxxturn 65 G2-3

Leistung und Momentenverlauf R9-ø95 Hauptspindel Leistung und Momentenverlauf HTKennlinien 665 Hauptspindel / Dynamic direct drive / Large speed range / C-axis / Stroke-monitored parts ejector / A2-6 spindle connection MACHINE BASE MACHINE STAND / Extremely stiff welded steel construction / Compact structure / Very high thermostability / Filled with vibration-absorbing material / Thermally isolated from the machine base / Large coolant container that is easy to clean / No leveling necessary / 100% sealed against coolant leaks TOOL TURRET / VDI quick change system / 12 driven tool stations / No...

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Universal CNC Turning Center Maxxturn 65 G2-4

/ Powerful driven tools / Y-axis for complexe milling operations / Counter spindle for complete machining / Flexible automatic tailstock / Steady rest for supporting shafts / Very compact machine layout / State-of-the-art control technology Sinumerik ONE incl. Shop Turn MAIN SPINDLE There are three spindle sizes to choose from. One is the 65 spindle with A2-6 and for larger bar parts once the 76 and the 95 spindle with A2-8. For complex milling operations, the spindle can be moved interpolating. The direct drive ensures extremely precise and dynamic positioning. TOOL TURRET WITH VDI QUICK-CHANGE...

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Universal CNC Turning Center Maxxturn 65 G2-5

NETWORKS ARE CREATED INDIVIDUALLY OUR SOLUTIONS AS WELL  Staying in touch is important not only among human beings. Persons, machines and the whole production environment must also be connected perfectly and safely in order to ensure efficient procedures during the production process. With EMCONNECT, the machine is optimally equipped for this purpose. The optional EMCONNECT Digital Services offer innovative online services for optimized machine operation. The user has always the control of the machine status. The automatic notification in case of malfunctions or standstill of the machine as...

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Universal CNC Turning Center Maxxturn 65 G2-6

THE EMCO GANTRY LOADER. INDIVIDUAL PROCESS OPTIMIZATION. Workpiece magazine Blank-specific pallet attachments enable oriented loading of blanks into the machine and increase the parts stock for unmanned production. Changeover times are reduced or eliminated thanks to the perfect adjustment to the customer‘s parts. GANTRY LOADER PALLET MAGAZINE (20 stations) GRIPPER SYSTEM 2 x 3-jaw double gripper head 4-station pallet attachment for tees 6-station pallet attachment for articulated brackets Multi-pallet attachment for a family of parts ADVANTAGES / Fully automatic loading and unloading of the...

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Universal CNC Turning Center Maxxturn 65 G2-7

Compact standard automation for small and medium-sized batches for turning and milling machines. „The Turn-/Mill-Assist by EMCO is an automation concept tailored to the machining industry‘s requirements. I think that very short setup times and userfriendliness are decisive factors when it comes to profitable production.“ More compact and more user-friendly than comparable solutions - characteristics that best describe the Turn/Mill-Assist for loading and unloading EMCO turning or milling machines. Depending on your range of parts and batch sizes, you can choose from among several models. INTUITIVE,...

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Universal CNC Turning Center Maxxturn 65 G2-8

The EMCO short bar loaders. Universal and powerful. SHORT AND TO THE POINT. The EMCO SL 1200 is the perfect solution for automatic feeding and loading of cut-to-length bars. The key advantages are a small footprint and rapid loading times resulting from shorter strokes. moveable for service purposes. Besides, it can comfortably be incorporated into the production process using the machine control‘s programme input masks. Minimum setup efforts are required when switching over to other bar diameters. The technology. The EMCO SL 1200 can be used immediately as a “plug-and-play” solution. Their extremely...

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Universal CNC Turning Center Maxxturn 65 G2-9

INCREASED COOLANT PRESSURE A 14 bar coolant pump is available as an option and alternative to the 3.5 bar version. It completes the pumps in the basic machine. For maintenance purposes and to clean the coolant tray, the pumps can easily be swung out so that the coolant tray can be pulled out towards the front. TOOL MEASUREMENT The optional tool measuring sensor in the work area allows for fast and precise tool measurement within the machine. It is manually mounted below the main spindle. After use, it is removed and placed onto a tray on the left-hand side of the machine casing. CHIP CONVEYORS...

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Universal CNC Turning Center Maxxturn 65 G2-10

WORK AREA Machine layout MT65 G2 Work area MT65 G2 with 12-position VDI 30 turret MACHINE LAYOUT

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Universal CNC Turning Center Maxxturn 65 G2-11

WORK AREA Work area MT65 G2 with 12-position BMT55 turret Work area MT65 G2 with 16-barrel BMT45 turret WORK AREA

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Universal CNC Turning Center Maxxturn 65 G2-12

Work area Tool turret with BMT interface and direct drive Tailstock travel Number of tool positions Height of spindle center above floor Swing over slide Maximum contact pressure Precision interface Machine height Distance between centers in tailstock version Maximum travel speed Tool cross section for square tools Main spindle / counter spindle distance Inner cone for taking up the roller centre punch Shank diameter for boring bars Total weight Maximum turning diameter Tool change time Maximum part length Speed range Round axis resolution Rapid motion speed Material support Tool turret Rapid...

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Universal CNC Turning Center Maxxturn 65 G2-13

EMCO GmbH / Salzburger Str. 80 / 5400 Hallein-Taxach / Austria / T +43 6245 891-0 / F +43 6245 86965 / [email protected] www.emco-world.com EN9065 . 07/22. Technical modifications reserved. Errors and omissions excepted. beyond standard

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.