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General folder New Look of Performance

General folder New Look of Performance
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General folder New Look of Performance

Product catalog summary
Introduction
EMCO is a company known for its high standards, innovation, and commitment to providing exceptional solutions. It combines the stability of a family business with the ambition of a global player, aiming to remain independent of the capital market while maintaining a personal touch.
Company Philosophy
EMCO is dedicated to exceeding customer expectations through innovation and sustainable growth. The company emphasizes service, regular training, and customer support to ensure the success of its machines.
Product Offerings
EMCO offers a wide range of CNC machines, including turning centers, milling machines, and vertical machining centers. The Hyperturn series is noted for its flexibility and precision, capable of handling complex operations in a single setup.
Quality and Sustainability
EMCO defines quality through the perfect interaction of all parts, from planning to production. The company prioritizes high-quality components and support, focusing on sustainability through efficient energy use and resource conservation.
Digital Solutions
EMCONNECT is EMCO's digital platform that integrates machines into the operating environment, offering remote diagnostics, maintenance, and a customizable user interface to optimize connectivity and productivity.
Virtual Workflow
EMCO's Virtual Workflow allows for the simulation and optimization of planned processes, reducing setup costs, downtimes, and repair costs. It integrates various CAD programs and provides realistic 3D engine room simulations.
Conclusion
EMCO is committed to providing high-quality, innovative solutions that meet diverse customer needs. Its focus on sustainability, digital integration, and customer support positions it as a leader in the machining market.
Overview of Hyperturn Machines
The Hyperturn series is crucial in industries such as energy, agriculture, forestry, medical technology, and transport. These machines are known for precision, flexibility, and efficiency in machining complex workpieces through combined turning and milling processes.
Technical Specifications and Features
Hyperturn machines feature advanced Y-axis and B-axis control and drive technology, powerful main and counter spindles, direct drive milling spindles, and large tool magazines. They support 5-axis simultaneous machining and offer various automation concepts.
Collaboration and Innovation
EMCO collaborates with the Austrian Center for Digital Production and companies like EVVA to enhance automation and digitization in production processes, focusing on creating flexible production systems.
Sustainability and Efficiency
The Hyperturn series emphasizes sustainable production by reducing or eliminating the use of coolants and lubricants through dry processing, supporting clean production strategies.
Product Range and Capabilities
The Hyperturn Powermill range offers multi-tasking capabilities for complex components, designed for high productivity and flexibility, suitable for medium to large production series.
Conclusion
Hyperturn machines blend tradition and innovation, evolving to meet precision and productivity demands in the digital age. Their modular design and advanced features make them ideal for diverse machining tasks.
Technical Specifications Overview
  • Machine Dimensions and Capabilities: Machines with chuck sizes from 95 mm to 400 mm, travel capabilities in X/Y/Z axes, and rapid motion speeds up to 60 m/min.
  • Performance Metrics: Speed ranges from 0 to 7000 rpm, with maximum drive power up to 46 kW and torque up to 1200 Nm.
  • Special Features: Dual-drive transmission for higher speeds and precision, torque motors, and various milling heads.
Milling Innovations and Applications
  • Integration and Flexibility: EMCO and Mecof modules enhance machine capabilities, offering tailored solutions.
  • Industry Applications: High-speed milling centers are used in automotive, aerospace, and wind turbine industries.
  • Technological Advancements: Dual-drive transmission and torque motors ensure reliability and extended service life.
Case Studies and Success Stories
  • BAUER Collaboration: Partnership with BAUER led to innovative solutions, achieving up to 30% time savings and improved precision.
  • MMV Series: Offers customizable machine concepts for heavy and precision machining.
Conclusion
EMCO's comprehensive range of milling and turning solutions, combined with their commitment to innovation and customer satisfaction, positions them as a leader in the machining industry.
Specifications
Details include spindle speeds of 10000/18000 rpm, drive power of 46/79 kW, and tool magazine capacities from 40 to 120 stations. Tool holders are specified as ISO40 (BT40/HSK-A100), with a B-axis swivel range of +/- 120°.
Milling Machines
Details for the MAXXMILL and EMCOMILL series include travel dimensions, rapid motion speeds, tool magazine capacities, table diameters, and load capacities.
Automation
The document discusses automation possibilities, emphasizing efficiency and reliability through standard solutions and flexible elements. EMCO collaborates with partners for robotics and parts recognition to enhance automation.
Case Study - TYROLIT
Showcases the automation of grinding wheel production using EMCO's Hyperturn 45 with robot support, leading to increased output and reduced manual intervention.
Training
EMCO Industrial Training offers customized CNC training with a modular structure, including hardware and software packages tailored to customer needs.
EMCOMAT Machines
The EMCOMAT series is highlighted for its compact models suitable for one-off and small series production, offering options for conventional or cycle-controlled operations.
Specifications
Details include travel dimensions, clamping area, gear steps/control, speed range, drive power, and position display/control systems.
Procedures and Standards
The document outlines EMCO's historical development and technological advancements, highlighting milestones such as the introduction of CNC technology in 1976.
Recommendations and Innovations
EMCO emphasizes innovation and the development of groundbreaking machines, focusing on expanding their portfolio in mechanical engineering.
Company Background
Founded in 1947, EMCO has a rich history of innovation in machine tool manufacturing and became part of the Kuhn Group in 2011.
Key Historical Milestones
- 1947: Founding as a tool and clamp manufacturer.
- 1960: First horizontal milling machine.
- 1976: Entry into CNC technology.
- 1992: German Innovation Award for the EMCO TURN 425.
- 2011: Integration into the Kuhn Holding.
Global Presence
EMCO has a significant global presence with locations in Europe, North America, and Asia, including new competence centers to enhance service and dialogue with customers.
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Catalog excerpts

General folder New Look of Performance-2

BEST PROSPECTS FOR NEW PERSPECTIVES The world of EMCO is made up of many worlds. What do these worlds have in common? High standards, openness to innovation and the willingness to go the extra mile for exceptional solutions. The combination of these values makes it possible to get better and to continuously improve.

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EXTREMELY WELL-ROUNDED AND HIGHLY AMBITIOUS "As an innovative company, we are always in search of new ideas which can help our customers grow sustainably. Our goal is not just to meet expectations, but to exceed them." “Stability is a good basis for progress. Combining the continuity of a family business and the ambition of a global player, EMCO is the perfect partner in the sometimes choppy waters of the market. In the medium and long term, it’s worth being independent of the capital market and retaining that human touch”. / Dr. Ing. Stefan Hansch CEO EMCO beyond standard / Mag. Horst Rettenbacher...

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CNC UNIVERSAL TURNING CENTRES WITH MILLING DRIVE AND Y-AXIS UNIVERSAL MACHINING CENTRES FOR 5-AXIS SIMULTANEOUS MACHINING CNC HIGH-PERFORMANCE TURNING CENTRES WITH TURRETS INCLUDING MILLING DRIVE AND Y-AXIS GANTRY MILLING MACHINES EMCO VERTICAL CNC VERTICAL TURNING CENTRES UNIVERSAL TRAVELLING-COLUMN MACHINES FOR LARGE-VOLUME PARTS TRAVELLING-COLUMN MACHINES ECOMILL PLUS MECMILL PLUS CONCEPT TURN TRAINING MACHINES CNC TURNING MACHINES WITH MILLING DRIVE HYPERTURN 45 G3 GANTRY MILLING MACHINES FOR LARGE-VOLUME PARTS CONVENTIONAL AND CYCLE-CONTROLLED UNIVERSAL TURNING-MILLING MACHINES TRAVELLING-COLUMN...

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INTRO INTRO With every new project, we abide by our guiding principle - that all our knowledge and commitment must be condensed into the best solution for this one customer. The possibilities for and the routes to the optimal machine solution are manifold and challenging. Luckily, alongside 75 years of experience in turning and milling, we always have the drive to go beyond expectations. BRINGING STRENGTHS INTO THE FUTURE The mix of experience and innovative spirit brings new turning solutions for digital times. / p. 36 THE WAY TO AUTOMATIC EFFICIENCY The EMCO project for TYROLIT shows how robots,...

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/ Dr. Ing. Stefan Hansch CEO EMCO "At EMCO, responsibility starts with the selection of components and materials. The fact that a machine lasts a long time is not only a question of quality, but also of sustainability. This also applies to energy consumption and the use of resources. Anyone who saves resources intelligently also takes their environmental impact into account". NETWORK FEEDBACK DRIVE SYSTEM Kinetic energy is converted into electrical energy and fed back into the grid. THINGS THAT LAST A LONG TIME MAKE THE WORLD BETTER HIGHLY EFFICIENT ENGINES In the field of coolant preparation,...

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QUALITY DEMANDS THE PERFECT INTERACTION OF ALL PARTS OUR MACHINES HAVE THE BEST OF EVERYTHING / Thomas Stranger Head of Quality Management EMCO Our solutions must always meet the highest standards. At the beginning is the planning and the question of what works and what is suitable. Then follow the design and production of the perfect machine. Parts from Europe guarantee reliability, durability and precision. After delivery to our customers, we provide thought-through, customised training and services to ensure that the strengths of our machines are fully utilised and new production standards...

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"Our goal is an unified networking standard that opens up opportunities and facilitates integration." EVERY NETWORK IS ONE OF A KIND. SO ARE OUR SOLUTIONS. / Günter Pumberger Product Owner Digitalisation EMCO Mobile Interface Monitoring against downtime Because our service does not end with delivery and we always focus on quality, machine data can be analysed via sensors and downtimes avoided. We then know when repairs are needed. Before the machine has a defect. Simple and clear The EMCONNECT user interface has been designed to be as simple and intuitive as a smartphone. The arrangement of functions...

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Really virtual With direct data importing, CAD programs of different origins can be used and integrated. From AutoCAD (DWG), Parasolid, Solid Edge, Solid Works and ACIS, to optional interfaces such as CATIA, Pro/ENGINEER, STEP, STL and more. See what is coming By integrating CAM ESPRIT into the Virtual Workflow, scrap and load can be optimised. You can display turning processes from 2 to 22 axes; for milling, you can display 2 to 5 axes. A 3D engine room simulation makes things realistic. Draw from all sources With the EMCO CPS Pilot, machines and processes can be portrayed as if they were real....

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HYPERTURN HYPERTURN THE ALL-ROUNDER FOR DEMANDING TASKS Requirements and demands are different in every production process. Compact all-rounders, which can do many tasks in one, increase flexibility. With the Hyperturn series, complex turning and milling operations are possible in one single operation. This facilitates planning and helps you to use people and machines efficiently.

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HYPERTURN HYPERTURN Energy technology Energy technology VERSATILE AND RELIABLE: THE HYPERTURN MAKES THE WORLD GO ROUND The world is on the move, and the Hyperturn often plays an important role. In energy production, for example, when power plants require extra-large and durable components. Or in the broad field of agriculture and forestry, where economy and reliability must go hand in hand with every machine. Medical technology benefits from the precision and innovative spirit inherent in the Hyperturn. Mobility and transport, on the other hand, require flexible solutions that can be produced...

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EMCONNECT as the best platform After a rigorous selection process, it soon became clear that EMCO could best meet the criteria for collaboration. The reasons for this are varied: EMCO and EVVA have long maintained a very trusting relationship regarding the equipment of the shop floor. In addition: Thanks to the flexible EMCONNECT software platform, EMCO’s new generation of machines is particularly suitable for the upcoming projects at EVVA. COMPLETE MACHINING AND DIGITISATION AS THE KEY TO SUCCESS Special projects require special partners. With EVVA and EMCO, two companies have found each other...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.