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Gantry Milling Machine Powermill / Megamill

Gantry Milling Machine Powermill / Megamill

Gantry Milling Machine Powermill / Megamill

Product catalog summary
Overview: The document provides detailed specifications and features of the Gantry Milling Machines, specifically the POWERMILL and MEGAMILL models. These machines are designed for high precision and flexibility, suitable for various industries including aerospace and general engineering.
Design and Structure: Both models feature a box-in-box crossbeam design for maximum rigidity and thermal stability. The MEGAMILL includes a thermo-symmetrical moving crossbeam for enhanced stability.
Control Systems: The machines are equipped with Heidenhain TNC 640 HSCI or Sinumerik ONE control systems, ensuring precise operations.
Milling Heads: The machines offer various milling head options, including universal heads with torque motors and high-speed spindles, and full 5-axis fork-type milling heads. An automatic head changer is available on the MEGAMILL.
Performance: The MEGAMILL is capable of high-speed operations with feed and rapid speeds up to 30 m/min, torque up to 2000 Nm, and power up to 42 kW. The POWERMILL offers similar capabilities with slight variations in power and torque.
Technical Specifications: The document lists detailed technical data including axis travel dimensions, feed rates, spindle motor specifications, and cooling system options. Both models support a range of spindle speeds and tool taper options.
Highlights: Key features include high dynamics and precision, large working areas, simple foundation design, and readiness for Industry 4.0. The machines also feature automatic tool changers and direct drive technology on all milling heads.
Applications: The machines are suitable for a variety of operations such as milling, drilling, tapping, and turning, and can handle materials ranging from aluminum to steel alloys.
Conclusion: The POWERMILL and MEGAMILL are robust, versatile machines designed for high-performance machining tasks, offering advanced features and flexibility for diverse industrial applications.
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Catalog excerpts

Gantry Milling Machine Powermill / Megamill-1

POWERMILL MEGAMILL GANTRY MILLING MACHINES

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Gantry Milling Machine Powermill / Megamill-2

COMPACT DESIGN / Maximum precision with top dynamics thanks to extraordinarily stable gantry design / Heidenhain TNC 640 HSCI or Sinumerik ONE ROLLER RECIRCULATING UNITS AND AXES GUIDEWAYS – BOSCH REXROTH Its massive structure combined with its agility allows the utmost flexible use: from aerospace to general engineering, from aluminium and cast iron to steel alloys. SIEMENS AXES MOTORS REDEX SERVO-GEARBOXES MILLING HEAD WITH DIRECT DRIVE FOR 5-AXIS MACHINING / Milling / Drilling / Tapping / Turning, etc. The box-in-box crossbeam design guarantees maximum rigidity, high thermal stability and...

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Gantry Milling Machine Powermill / Megamill-3

Thanks to a design, using the finite element method FEM, aimed at achieving high performance in dynamics and cutting, the MEGAMILL milling center is capable of high speed values (up to 30 m/min both in feed and rapid), with meaningful values of torque and power (up to 2 000 Nm and 42 kW). MAXIMUM PERFORMANCE DURING MOVEMENT AND CUTTING THERMO-SYMMETRICAL MOVING CROSSBEAM AUTOMATIC HEADCHANGE SYSTEM / The crossbeam is attached to the crossbeam saddle with the help of a proper MECOF system - this ensures the greatest possible rigidity in the connection. / Automatic head magazine with 3 positions...

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Gantry Milling Machine Powermill / Megamill-4

/ igh dynamics and precision thanks to H milling heads with direct drive / Large working area / Simple foundation design / Machine ready for Industry 4.0 / 15° undercut on universal milling head with high-speed spindle / Direct drive technology on all milling heads with high-speed spindle Powermill in the RGM configuration, dedicated to the rails machining Milling operation on a machine tool structure component Boring operation on the frame of a CNC machining center for woodworking. Finishing process on a metal stamping die Finishing of an aluminium fuselage for Aerospace / Automatic tool changer...

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Gantry Milling Machine Powermill / Megamill-5

MEGAMILL / POWERMILL MILLING HEADS Continuous 5-axis universal milling head Universal head with torque motors and high-speed spindle Milling head with offset spindle Full 5-axis fork type milling head with torque motor and high-speed spindle Automatic head changer on MEGAMILL Universal milling head with torque motor Milling head with extended spindle GANTRY MILLING MACHINES MEGAMILL / POWERMILL MILLING HEADS

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Gantry Milling Machine Powermill / Megamill-6

TECHNICAL DATA MEGAMILL MACHINE LAYOUT Spindle rotation speed Standard tool taper Spindle rotation speed Tool taper Spindle rotation speed Tool taper Spindle rotation speed *Guide values height 6.050 mm (Z 1.500 mm) 7.050 mm (Z 2.000 mm) 8.300 mm (Z 2.500 mm) *Guide values height 6.350 mm (Z 1.500 mm) 7.150 mm (Z 2.000 mm) 8.150 mm (Z 2.500 mm) Universal milling head with continuous positioning Tool taper Spindle rotation speed Tool taper GANTRY MILLING MACHINES POWERMILL MACHINE LAYOU

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Gantry Milling Machine Powermill / Megamill-7

Linear axes Longitudinal axis travel Cross axis travel Vertical axis travel High pressure (through the spindle) Full 5-axis universal milling head Milling head with offset spindle Universal milling head with torque motor and high-speed spindle Full 5-axis fork-type milling head with torque motor and high-speed spindle Automatic tool magazine Automatic head magazine Vertical slide RAM Section Spindle motor Workpiece/ tool cooling system Standard options GANTRY MILLING MACHINES TECHNICAL DATA

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Gantry Milling Machine Powermill / Megamill-8

EMCO GmbH / Salzburger Str. 80 / 5400 Hallein-Taxach / Austria / T +43 6245891-0 / F +43 624586965 / [email protected] EMCO MECOF, Mecof S.r.l. / Via Molino 2 / 15070 Belforte Monferrato (AL) / Italy / T +39 0143 8201 / F +39 0143 823088 / [email protected] www.emco-world.com EN9061 . 03/23 . Technical modifications reserved. Errors and omissions excepted. beyond standard

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.