HYPERTURN 45 G2 High-performance universal turning center for complete machining

The new Hyperturn 45 is characterized by its dynamics and great flexibility. With two highperformance spindles, two tool turrets and a Y-axis, it is designed to handle challenging production requirements with ease. Its compact dimensions and high static and dynamic rigidity provide the best possible conditions for manufacturing medium to large quantities of precision workpieces. It is particularly suited to use in general machinery and equipment engineering and also in the high-precision areas of medical technology and the jewelry industry. UPPER TOOL TURRET / 12-station tool turret / VDI25 quick-change...

/ 2 x 12-position VDI25 turrets / HSC-tool turret optional / No alignment of the tool holder / Can be used flexibly on both spindles / Swivel speed adjustable with override TOOL TURRET ROLLER GUIDES / In all linear axes / Preloaded and backlash-free / High rapid motion speeds / No wear / Minimal lubrication required HYPERTURN 45 main spindle / counter spindle n [min ] -1 COUNTER SPINDLE / Wide speed range / C-axis for milling / Spindle clamp / A2-5 spindle nose / Full clamping system with parts ejector ø 45 mm / Programmable clamping stroke monitor MACHINE BASE / Extremely rigid, welded-steel...

/ Highly dynamic drives in all axes / Two high-performance work spindles / Two highly flexible, 12-station tool turrets / Stable Y-axis with 70 mm travel / State-of-the-art control and drive technology / User-friendly dialog control with 3D graphics / Compact dimensions / Made in the Heart of Europe MAIN SPINDLE The generous work area provides space for several tools on both turrets and ensures a continuous chip flow even when few machine technicians are at work. Additional coolant pumps and a sophisticated pipe system clears the chips into the chip conveyor. Rapid 12-fold servo turrets with...

NETWORKS ARE CREATED INDIVIDUALLY OUR SOLUTIONS AS WELL  Staying in touch is important not only among human beings. Persons, machines and the whole production environment must also be connected perfectly and safely in order to ensure efficient procedures during the production process. With EMCONNECT, the machine is optimally equipped for this purpose. The optional EMCONNECT Digital Services offer innovative online services for optimized machine operation. The user has always the control of the machine status. The automatic notification in case of malfunctions or standstill of the machine as...

The EMCO short bar loaders. Universal and powerful. SHORT AND TO THE POINT. The EMCO SL1200 is the perfect solution for automatic feeding and loading of cut-to-length bars. The key advantages are a small footprint and rapid loading times resulting from shorter strokes. for service purposes. Besides, it can comfortably be incorporated into the production process using the machine control‘s programme input masks. Minimum setup efforts are required when switching over to other bar diameters. The technology. The SL1200 can be used immediately as a “plug-and-play” solution. Their extremely small footprint...

THE EMCO SWING LOADER. THE INTEGRATED SOLUTION. The EMCO swing loader is a universal loading system for all types of preformed blanks. It can be customized individually to the customer’s requirements using numerous gripper and handling systems. How we do it: we standardize the components but create a customized solution. The result: a custom-tailored machine for the same price as a standard unit. Blank feeding systems, gripper and handling systems Feed systems specific to particular blanks allow preformed workpieces to be loaded in the working spindle correctly oriented, which enables economical...

THE EMCO GANTRY LOADER. INDIVIDUAL PROCESS OPTIMIZATION. Workpiece magazine Blank-specific pallet attachments enable oriented loading of blanks into the machine and increase the parts stock for unmanned production. Changeover times are reduced or eliminated thanks to the perfect adjustment to the customer‘s parts. GANTRY LOADER PALLET MAGAZINE (with 20 stations) GRIPPER SYSTEM 2 x 3-jaw double gripper head 4-station pallet attachment for tees 6-station pallet attachment for articulated brackets Multi-pallet attachment for a family of parts ADVANTAGES / Fully automatic loading and unloading of...

TOOL BREAKAGE MONITORING SYSTEM The tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too low a load indicates a tool is missing. TOOL GAUGE The tool gauge allows tools to be measured quickly and accurately on both turrets in the work area. It is mounted manually in the holder in the work area and, after use, is replaced in a storage space in the machine housing. BAND FILTER SYSTEM WITH HIGH-PRESSURE COOLANT PUMPS A coolant pressure of 25/40/60/80 bar can be set as necessary. This enables coolant-fed drilling and milling...

MACHINE LAYOUT AND FLOOR PLAN Machine layout HT45 G2 with EMCO SL1200 Floor plan HT45 G2 with EMCO SL1200 MACHINE LAYOUT AND FLOOR PLAN

WORK AREA arBeitsraum Maschine mit Werkzeugwender "Standard" oben und unten Maschine mit Werkzeugwender "Standard" oben und unten HT45-G3 mit 12-fach Work area HT45 G2 BMT45P Revolver with standard tool turrets Floor plan HT45 G2 with EMCO swing loader MACHINE LAYOUT AND FLOOR PLAN

TECHNICAL DATA Tool turrets 1+2 Working area Swing over bed Number of tool positions Swing over cross slide Tool holding shaft in accordance with VDI (DIN 69880) Distance from main spindle to counter spindle Tool cross section for square tools Shank diameter for boring bars Revolver switch time Driven tools 1+2 Speed range Drive performance Number of driven tools Main spindle Feed drives Speed range Rapid motion speed X / Y / Z Feed force in the X axes / Y axis Feed force in the Z axis Spindle bearing (inner diameter at front) Feed force in the Z axis counter spindle Spindle bore Counter spindle...