MAXXTURN 110 Universal CNC turning center for machining shafts and chuck parts

Maxxturn 110 is suitable for part lengths of up to 3500 mm and a turning diameter of 610 mm and can handle turning and milling operations involving heavy machining as perfectly as machining of precision parts with highest surface quality. A highly accurate C-axis, a stiff Y-axis with large movement path and high rapid traverses complete the performance package. CONTROL UNIT / Ergonomic, pivotable and slidable control panel / Sinumerik with 22“ color monitor / Comprehensive machining cycles / 3D simulation / USB interface, 230V power socket / EMCONNECT process control center / Travel -80 / +100...

STRUCTURE With the aid of FEM analyses, the MAXXTURN 110 was optimally designed to meet the high demands of the modern machining world. The core of the machine is the one-piece machine bed. This is designed as a closed welded steel construction and filled with polymer concrete. Additional reinforcements ensure maximum stability in stressed areas. This guarantees maximum stiffness, precision and optimum vibration damping. The MAXXTURN 110 stands for a long service life and, at the same time, high machining accuracy. It is the basis for high added value in production. TOOL TURRET / VDI quick change...

HIGHLIGHTS / Extremly robust construction / op machining precision T / igh rapid motion speed H / Stable Y-axis with large travel / ptional: NC steady rest or tailstock O / ydraulic spindle break H PROCESSING OPTIONS MACHINE CONCEPT STEADY RESTS / CLAMPING On the MT110 with VDI50 and block-tools, process-optimised, short cylinder tube machining with a surface quality of RA 0.2 can be carried out using roller burnishing tools. An 80 bar band filter/coolant preparation increases the coolant volume as well as the quality and service life of the cooling lubricant. Best turning-milling for each machining....

NETWORKS ARE CREATED INDIVIDUALLY OUR SOLUTIONS AS WELL  Staying in touch is important not only among human beings. Persons, machines and the whole production environment must also be connected perfectly and safely in order to ensure efficient procedures during the production process. With EMCONNECT, the machine is optimally equipped for this purpose. The optional EMCONNECT Digital Services offer innovative online services for optimized machine operation. The user has always the control of the machine status. The automatic notification in case of malfunctions or standstill of the machine as...

EMCO solutions focus on customer-specific requirements. The perfect implementation of customer-specific requirements shortens production times. The compact installation dimensions of 8900 x 7200 mm optimally match the conditions in production. The robot head change with different grippers, the flexible self-centering solution for different parts, the combination of parts by the tool turret and the B-axis expand the system and meet the demand for high productivity. Pallet-scanners for rough pieces enable oriented loading of the rough pieces into the machine and increase the autonomy for unattended...

SINUMERIK OPEN, STRONG, FLEXIBLE Medium position variation range PS in X Medium position variation range PS in Z* Medium position variation range PS in Y Medium position variation range PS in C1* *Bed length Z=1700, spindle connection A2-8“ Glass scale and laser measurement / lead error compensation have to be orderd optional Measurement of positioning according to VDI / DGQ 3441 Medium position variation range PS: Repeatability of positioning carriage (repeated starting up a point from the same direction). Positioning accuracy P: sum of the individual deviations = positioning scatter + hysteresis...

Tailstock with quill with MT5 or optionally with MT6 always with integrated bearing for stable process support. Due to the excellent Y-axis, milling operations can be performed easily and accurately. Tool turret can be optionally supplied with up to 16 positions and with various interfaces (VDI, BMT, CDI,Direct,...) The heart of the machine is the 60° slanted machine base made of a top-quality, composite material consisting of special concrete and steel that provides numerous advantages over conventional materials. Compact monoblock construction for extreme stiffness and a stable base for the...

Alternatively, various standardised turret/spindle solutions are available: BMT or VDI, with 8“-, 9“- or 15“-serie spindles. Optimum performance and torque for any form of processing is achieved by precise coordination of mechanics and control.

MACHINE LAYOUT MACHINE LAYOUT

WORK AREA WORK AREA

TECHNICAL DATA Work area Tool turret (standard) Motor, Main spindle A2-11“ (ZF-gear box) Tailstock with quill Speed range (two step gear box) Number of tools stations (all driven) Quill travel Swing over cross slide Quill diameter Distance between centers Tool cross-section for square tools Maximum turning diameter Spindle nose according to DIN 55026 Shank diameter for boring bars Internal cone Maximum part length Spindle bore Spindle bearing (inside diameter front) Additional tools (block-tool) Speed range Speed range (two step gear box) Pump power 7 bar (option 8 bar) Motor, Main spindle A2-15“...

EMCO GmbH / Salzburger Str. 80 / 5400 Hallein-Taxach / Austria / T +43 6245891-0 / F +43 624586965 / [email protected] www.emco-world.com EN9081 . 04/22 . Technical modifications reserved. Errors and omissions excepted. beyond standard