1. Catalogs
  2. EMCO GmbH
  3. CNC Turn-Mill Center Hyperturn 200 Powermill
video corpo

CNC Turn-Mill Center Hyperturn 200 Powermill

CNC Turn-Mill Center Hyperturn 200 Powermill
1 / 13 PagesView full catalog

CNC Turn-Mill Center Hyperturn 200 Powermill

Product catalog summary
Main Spindle
The Hyperturn 200 PM is equipped with a double-gear motor for a zero backlash C-axis, delivering 84 kW, 6410 Nm, and 1800 rpm. It features two servo motors for balanced play and temperature stability, enhancing precision machining.

Milling Spindle
The machine offers a standard milling spindle with 6500 rpm and an optional high-speed version with 10000 rpm. Both are water-cooled Integrated Spindle Motors (ISM) with up to 80 kW and 630 Nm torque.

Machine Design
The design focuses on space optimization, chip and coolant protection, and ergonomic accessibility, featuring a large work area and chip flushing system.

Axes and Tailstock
Equipped with Heidenhain glass scales, high feed force, and NC-controlled tailstock and steady rest, the tailstock is fully programmable with a hydraulic quill.

Control System
Utilizes a Sinumerik control system with a 22” color screen, USB interface, and swiveling control panel, including EMCO technology cycles and EMCONNECT process assistant.

Tool Magazine
Features up to 200 tool stations, supporting tools up to 1500 mm in length and 25 kg in weight, with optimal accessibility.

Machine Bed
The torsion-resistant welded steel construction is available in four lengths, providing a stable foundation for machining.

Technical Highlights
Supports multitasking control, high-speed milling, and 5-axis simultaneous machining, with features like automatic tool presetting and virtual machine collision monitoring.

EMCONNECT
Offers connectivity options, remote support, and IT system integration for automation, with a user-friendly interface and customizable applications.

Machining Options
Supports processes like deep hole drilling and gear milling, offering flexibility and precision with high cutting performance.

Overview of EMCO Power Skiving Process
Capable of machining various gears, allowing complete workpiece machining using the main or counter spindle, controlled by the system's cycle.

Diagnostic Capabilities
Provides tools for quick machine analysis, including tailstock hydraulic scheme and quill position monitoring.

Eccentric Machining
Offers a customer-specific cycle for turning and milling of eccentrics, simplifying complex processes.

Tool Breakage and Wear Monitoring
Monitors cutting forces, checking for tool breakage, wear, or missing tools, and stops the machine if limits are exceeded.

SINUMERIK Control System
Features an ergonomic Operate user interface with a 22" multi-touch display, Shopturn dialog programming, and various connectivity options.

Technical Specifications
  • Tool Magazine: Positions 50 – 100 – 200, max tool length 600 mm (optional 3x1000-1500 mm), max tool diameter 120 mm, max tool weight 25 kg.
  • Coolant System: Pressure 40/20 bar, flow rate at 20 bar 30 l, filter system 40 micron, tank capacity 1400 l.
  • Power Consumption: 125 kVA, compressed air connection 6 bar.
  • Dimensions: Height 3400 mm, width with control panel 4200 mm, weight 40/55 t, transport dimensions 10.5/13.5 x 3.5 x 3.2 m.
  • Work Area: Swing diameter over bed 1050 mm, max turning diameter 1000 mm, various spindle distances, and axis strokes.
  • Main and Counter Spindle: Spindle connection A2-15" (A2-11"), max spindle speed 1800 rpm (2500 rpm), max power 84 kW (53 kW), max torque 6410 Nm (4400 Nm).
  • Tailstock: Travel without steady rest 2100/3100/4100/5100 mm, quill travel 250 mm, max contact pressure 40000 N.
  • Axis Specifications: Rapid traverse speed X/Y/Z 30 m/min, feed forces X/Z 30000 N, Y 20000 N.
  • C-axis of Main Spindle: Angular resolution 0.001°, max torque 5000 Nm, max speed 100 U/min.
  • Milling Spindle/B-axis: Tool system HSK-T 100/PSC80, max drive power 80 kW, max spindle speed 6500 (10000) rpm, max torque 630 (340) Nm.

Contact Information
EMCO GmbH, Salzburger Str. 80, 5400 Hallein-Taxach, Austria. Phone: +43 6245891-0, Fax: +43 624586965, Email: [email protected]
See more

Catalog excerpts

CNC Turn-Mill Center Hyperturn 200 Powermill-1

HYPERTURN 200 PM Turning / milling center for the complete machining

 Open the catalog to page 1
CNC Turn-Mill Center Hyperturn 200 Powermill-2

MAIN SPINDLE The perfect interplay of turning and milling expertise: Benefit from more power, more precision, more productivity in the machining of large workpieces - and all this in just one clamping operation. / Heidenhain glasscales in all axes / High feed force / NC-controlled tailstock and steady rest / High and stable dimensioning in all axes / Optimal use of space / Innovative chip and coolant protection system / Large work area / Ergonomic accessibility / Chip flushing system in the work area (standard) / Optimal accessibility for tool assembly and inspection / Up to 200 tool stations...

 Open the catalog to page 2
CNC Turn-Mill Center Hyperturn 200 Powermill-3

MACHINE BED / Single machine construction / Torsion-resistant welded steel construction / 4 available bed lengths with space between the centre 3200 / 4200 / 5200 and 6200 mm BAND FILTER SYSTEM WITH HIGH PRESSURE COOLANT PUMP / Standard equipment with 40 / 20 / 10 bar pumps / 1400 liters, optional with temperature monitoring / Standard equipment with clean flush gun and workspace flushing MAIN SPINDLE / Optional up to 1500 mm boring bar holder / Customized solutions up to 90 kg with additional tool clamping Milling spindle. Ready for use in the standard version with 6500 rpm for all turning,...

 Open the catalog to page 3
CNC Turn-Mill Center Hyperturn 200 Powermill-4

/ Very large work space for the complete machining of large workpieces up to a turning diameter of 1000 mm with a maximum length of 6100 mm / Moving column with Box-in-Box structure / High-performance main spindle and counter spindle for heavy cutting at 84 kW and 6400 Nm / Dynamic and precise B-axis with high torque and power MAIN SPINDLE MILLING SPINDLE For turning and milling operations, equipped with 84 kW and 6400 Nm torque. Sealing air, working area coolant and programmable clamping pressure are standard features on the Hyperturn 200. One or more programmable NC-steady rest can assist the...

 Open the catalog to page 4
CNC Turn-Mill Center Hyperturn 200 Powermill-5

TECHNICAL HIGHLIGHTS DEEP HOLE DRILLING GEAR MILLING TOOL MAGAZINE Boring bar with vibration absorption featuring a diameter of 100 x 100 mm for internal turning operations. There are three specifically dimensioned tools available. Deep hole drilling for diameters of up to 6 x 500 mm with a maximum of 80 bar State-of-the-art technology such as highly productive gear hobbing from gear teeth with the stable and accurate EMCO solution. Ergonomic loading of the tool magazine with tools weighing up to 25 kg and measuring more than 600 mm. Ergonomic-friendly access to the work area Power, um Stangenteile...

 Open the catalog to page 5
CNC Turn-Mill Center Hyperturn 200 Powermill-6

Standard Apps NETWORKS ARE CREATED INDIVIDUALLY OUR SOLUTIONS AS WELL  Staying in touch is important not only among human beings. Persons, machines and the whole production environment must also be connected perfectly and safely in order to ensure efficient procedures during the production process. With EMCONNECT, the machine is optimally equipped for this purpose. The optional EMCONNECT Digital Services offer innovative online services for optimized machine operation. The user has always the control of the machine status. The automatic notification in case of malfunctions or standstill of the...

 Open the catalog to page 6
CNC Turn-Mill Center Hyperturn 200 Powermill-7

A CONSISTENT PROCESS CHAIN AS A PREREQUISITE FOR DIGITAL PRODUCTION PR OD VIRTUAL MACHINING PROCESS CAM CAMprogramming Prozessplanung Programmierung Digital Digitale process planning Digital twin Digitaler Setup Rüsten Quick and straightforward process validation of the machine, setup and tool data The machine´s digital twin ensures workshop-oriented programming during industrial engineering / Tools can be easily moved over the workpiece without NC codes / 100% identical with the machine including its control and machine-specific parameters / Collision detection and identification of axis travel...

 Open the catalog to page 7
CNC Turn-Mill Center Hyperturn 200 Powermill-8

INSIDE TURNING AND MILLING COMBINATION OF HIGHEST FLEXIBILITY, POWER AND PRECISION. As a turning and milling center for small to medium-sized series, the Powermill meets all the requirements that are needed on the production of highly complex and high-precision workpieces. TOOL MEASUREMENT Outside or inside turning operations are possible with the stable milling spindle indexing in 3° steps. Optional a vibration-damped boring bar up to a length of 1000/1500 mm and a 2x3-fold pick-up magazine can be added. With the tandem laser measuring system (with measuring probe) mounted above the main spindle,...

 Open the catalog to page 8
CNC Turn-Mill Center Hyperturn 200 Powermill-9

SINUMERIK CONTROL. OPEN, STRONG, FLEXIBLE. EMCO TECHNOLOGY The Sinumerik control with Operate user interface is ergonomically located to the left side of the work area and it can be swiveled of approx. 120° and also be moved. Shopturn dialog programming, RJ45 and a 230 volt socket on the side are included in the standard version. The control panel is equipped with an industrial 22“ multi-touch display. Tool management Simple and open operation using the integrated tool management for all tool types and data. 5 axes simultaneous machining The interpolation of the milling spindle enables milling...

 Open the catalog to page 9
CNC Turn-Mill Center Hyperturn 200 Powermill-10

INSTALLATION PLAN Installation plan HT200 PM as standard Installation plan HT200 PM as standard INSTALLATION PLAN

 Open the catalog to page 10
CNC Turn-Mill Center Hyperturn 200 Powermill-11

Installation plan HT200 PM as standard WORK AREA Work area HT200 PM as standard INSTALLATION PLAN

 Open the catalog to page 11
CNC Turn-Mill Center Hyperturn 200 Powermill-12

Work area Tool magazine Swing diameter over the bed Rapid traverse speed X/Y/Z Tool magazine positions Distance between spindle and center (MK 6) Stroke X-axis Max. turning tool weight Stroke Z-axis Stroke Y-axis Diameter X-axis ball screw x pitch (2 times) Main spindle and counter spindle (optional) Spindle connection (DIN 55026) Power chuck diameter Max. spindle speed (with gear) Max. weight including feed Max. weight between the centers including feed Coolant pressure Travel without steady rest Quill travel Quill diameter Tailstock travel speed Bore tape dimension (integrated bearing) C-axis...

 Open the catalog to page 12
CNC Turn-Mill Center Hyperturn 200 Powermill-13

EMCO GmbH / Salzburger Str. 80 / 5400 Hallein-Taxach / Austria / T +43 6245891-0 / F +43 624586965 / [email protected] www.emco-world.com EN9074 . 08/22 . Technical modifications reserved. Errors and omissions excepted. beyond standard

 Open the catalog to page 13
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.