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Component Testing

Component Testing
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Component Testing

Product catalog summary
Overview: The document provides a comprehensive guide on testing systems and standards for electrical components such as Surge Protection Devices (SPD), capacitors, circuit breakers, and measuring relays. EMC PARTNER offers specialized equipment to ensure high reliability and reproducibility of test impulses.
Quality and Accreditation: EMC PARTNER operates under ISO 9001 and holds ISO 17025 accreditation, verified by the Swiss Calibration Service (SCS No. 146), recognized worldwide through ILAC.
Component Test Systems: EMC PARTNER provides a range of impulse test equipment for components like SPDs, varistors, gas discharge tubes, capacitors, resistors, measuring relays, and circuit breakers, designed for high reliability and specific applications.
Testing Standards: The document lists international standards such as IEC, ITU, and UL applicable to component testing, including IEC 61643-11 and UL 1449 for surge protection devices, and IEC 60384-14 for capacitors.
Unique Features: EMC PARTNER's equipment is robust and reliable, capable of producing consistent pulses, supporting applications from lightning voltage impulses to mains switching surges, with solid-state technology handling currents up to 100kA.
TEMA3000 Software Suite: This software facilitates professional EMC test setups, allowing easy parameter changes, customizable test reports, and DSO integration, supporting smart connectivity and productive workflows.
Technical Specifications: Detailed specifications are provided for testing systems, including the CAP-0804 system for active flammability testing of capacitors, with adjustable charge voltage and pulse repetition rates.
Control Features: Testing systems feature user-friendly interfaces, connectivity options, and safety features like emergency stop buttons, with programmable connectors for various input and output functions.
Environmental Conditions: Operating conditions for testing systems include temperature, humidity, and air pressure ranges.
Accessories: Optional accessories include programmable switch matrices, test cabinets, and software for test sequence management.
Specifications: Models such as MIG0624LP1, MIG1206SPD, and others are detailed with operating temperature, humidity, air pressure, power supply, weight, and dimensions.
Procedures and Standards: Devices are tested according to standards like IEC61643-11, VDE0675-6, and ANSI C62.41, with application tests including nominal discharge current tests and surge combination wave tests.
Control Features: Equipment includes LCD and keypad interfaces, RS232 communication with optional USB adapter, surge voltage and current monitors, and emergency features.
Optional Accessories: Available accessories include test cabinets, warning lamps, test cables, and software for sequence and report generation.
Key Parameters: Impulse capacitance ranges from 10 µF to 200 µF, with energy at max voltage varying from 720 joules to 14400 joules, and adjustable voltage and current ranges.
Relevance: The document is crucial for understanding SPD capabilities and limitations, ensuring compliance with international standards and optimizing performance.
Impulse Generators for Testing: Discusses impulse generators for testing components like varistors and gas discharge tubes, and specialized generators for semiconductor tests.
Energy & Utility Equipment: Highlights the combination of high current CDNs with transient test equipment for energy distribution networks.
Telecom & Data Line Testing: Outlines the use of impulse generators and CDNs for testing telecom equipment in compliance with ITU, IEC, EN, and ETSI standards.
Contact Information: Readers are encouraged to contact their local EMC PARTNER AG representative for further information.
Disclaimer: Information and specifications are indicative and subject to change without notice. EMC PARTNER AG publishes only the English version of this document.
Company Information: EMC PARTNER AG is headquartered in Laufen, Switzerland, with contact details provided for inquiries.
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Catalog excerpts

Component Testing-2

This document has been optimized for electronic media Accredited Calibration Quality at EMC PARTNER is based on an ISO 9001 management system. This is the foundation for an ISO 17025 accreditation verified by the Swiss Calibration Service (SCS). SCS No. 146 is the accreditation number of EMC PARTNER AG. Locally accredited but recognized worldwide through affiliation with the ILAC organisation

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Component Testing-3

COMPONENT TEST SYSTEMS MANY REQUIREMENTS ONE SUPPLIER To maintain the quality of lightning and surge protection components used in the power industry, production and batch testing is applied. This requires specialist test equipment with high reliability and reproducible test impulses. EMC PARTNER have an extensive range of impulse test equipment for: › › › › › › › Surge Protection Devices (SPD) Varistors (MOV) Gas Discharge Tubes (GDT) Capacitors Resistors Measuring relays Circuit breakers Expert instrumentation that provides product specific so

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Component Testing-4

MANY APPLICATIONS ONLY ONE CHOICE EMC PARTNER component testers are designed with the user in mind. Based on a tried and tested design concept, test instrumentation tailored to specific applications. SURGE PROTECTION DEVICES Clamping voltage testers Surge withstand pulses Energy absorption Combination Wave tests Duty cycle testing MEASURING RELAY TESTERS CIRCUIT BREAKERS Insulation against an Impulse Unwanted tripping Current Surge Test Impulse voltage tests Active flammability tests Combination Wave tests

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Component Testing-5

A WORLDWIDE STANDARD International Electrotechnical Committee (IEC) / CENELEC (EN) Surge Protection Devices IEC 61643-11: Low-voltage surge protective devices - Part 11: Surge protective devices connected to lowvoltage power systems - Requirements and test methods. IEC 61643-12: Low-voltage surge protective devices - Part 12: Surge protective devices connected to lowvoltage power distribution systems - Selection and application principles. IEC 61051-1: Varistors for use in electronic equipment - Part 1: Generic specification IEC 61051-21: Varistors for use in electronic equipment - Part 2: Blank...

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Component Testing-6

UNIQUE FEATURES Robust test equipment that gets the job done. Largest current range Solid state technology spanning a few Amps up to 100kA. Impulses including 8/20us, 10/350us, 10/1000us and many more. Tailored to meet a wide range of applications. Lightning voltage impulses through mains switching surges. Accurate measurements 20 years experience guarantees high reliability. Identical pulses from start to finish. Impulse wave shapes Reaction to an impulse measured in the generator. User programmable to determine Pass or Fail.

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Component Testing-7

TEMA3000 SOFTWARE SUITE The best solution for professional EMC Test Labs enables comfortable test setups, easy parameter changes and customizable test reports and DSO integration. Customizable test reports Manage tests and sequences Customize & edit protocols Export to multiple file formats Integrate DSO measurements Predefined test setups Save and load tests and sequences Productive workflow Smart connectivity Minimal learning time Integrated assistant function Transfer tests / reports to PC Remote control f

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Component Testing-8

Technical Specifications Capacitor | SPD | Circuit Breaker | Protection Relay 8

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Component Testing-9

CAPACITOR TESTING CAP-0804 CAP-0804-EXT MIG0603CAP MIG1212CAP MIG-EUT-SET TC-ST-F + WARNING LAMP MIG-CAP DUT-MUX CN-MIG-SMD CAP CAL-LOAD10nF CAL-LOAD100nF TC-ST + WARNING LAMP SPD (SURGE PROTECTION DEVICE) TESTING MIG0603CLV1 TC-ST + WARNING LAMP CIRCUIT BREAKER TESTING GENERAL ACCESSORIES TC-ST + WARNING LAMP WARNING LAMP EMERGENCY-STOP PROTECTION RELAY TESTING See Generators › IMU-MGx, DOW-CG1 in “Conducted Immunity Testing” › MIG1203STEP in “Insulation Testing” Capacitor | SPD | Circuit Breaker | Protection

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Component Testing-10

CAPACITOR TEST SYSTEMS CAP-0804 CAP-0804 ACTIVE FLAMMABILITY CIRCUIT for CEUT ≤ 1 µF Standard IEC60384-14, UL 60384-14 latest active flammability test Impulse capacitance Circuit diagram Adjustable charge voltage Guaranteed output voltage 5 kV at EUT terminals for EUTs up to 1 µF 4 kV at EUT terminals for EUTs 1 -50 µF Pulse repetition rate Output impedance Voltage waveform CAP-0804-EXT CIRCUIT for 1 µF < CEUT ≤ 50 µF (optional) Application extends CAP-0804 for EUTs with higher C IEC60384-14, UL 60384-14 latest active flammability test Impulse capacitance Suitable for EUTs Energy at max. voltage...

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Component Testing-11

CAP-0804 control features Operating system EPOS propietary firmware User interface 7“ capacitive touch display Synchronization on signals Synchronization source Synchronization angle Impulse polarity Automatic ramp Trigger out EUT supply voltage waveform 8 menu languages, selectable gigabit ethernet, USB, RS485 40 – 800 Hz positive, negative, electronic switching test level monitoring BNC output connector max. 15 V EUT supply current waveform monitoring BNC output connector max. 15 V Surge voltage waveform monitoring BNC output connector max. 15 V Surge monitoring Surge current waveform peak...

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Component Testing-12

CAP-0804 supply, weight, dimensions, climatic conditions Operating voltage 19“ rack (with wheels), 18 UH Weight EXT-COMP 19“ rack (with wheels), 18 UH Temperature range Included articles Power cord with country plug User manual with conformity declaration Supply connection Calibration certificate 3 cables x 2 m, banana plugs factory calibration CAP-0804 optional accessories CAP-0804-EXT MIG-EUT-SET Test cabinet & lamp Software extends capability for testing up to 50 µF EUTs programmable switch matrix for up to 8 EUTs for EUTs up to maximum 1 µF TC-ST-F, WARNING-LAMP Capacitor | SPD | Circuit...

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Component Testing-13

MIG0603CAP MIG0603CAP circuit: tank capacitor CT = 250 nF Standards (impulse test) Impulse capacitance Serial resistor Adjustable voltage OC Calibrated level Voltage waveform EUT range (wf in tolerance) Undershoot Pulse repetition Polarity Programmable ramps positive, negative, alternating voltage MIG0603CAP circuit: tank capacitor CT = 20 µF Standards (impulse test) Impulse capacitance Serial resistor Calibrated level EUT range 1 Voltage waveform Undershoot EUT range 2 Voltage waveform Undershoot Pulse repetition Programmable ramps positive, negative, alternating

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.