VL-SERIES
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VERTICAL PICK-UP TURNING MACHINE

+ Consistent vertical model families with modular design ensure a large range of versions + Ideal for medium and large scale production + Every machine features the full range of automation and handling technologies. + Designed for manual loading, but also easy to automate + Suitable for operation of multiple machines AUTOMATED PRODUCTION WITH MINIMUM SPACE REQUIREMENT Workpiece length

THE BENEFITS 1 Machining of chucked parts = Standard machine concept 2 Small footprint (chaku-chaku or close linear arrangement) = Reduced floor space costs, more possibilities for the machine layout 3 Possibility of simple interlinking via central feeding and discharge belts and pick-and-place unit/changer = flexible as regards to future developments, lower automation costs, and shorter tooling times 4 Integrated automation = No additional costs (interface, etc.) 5 Short transport distances = Optimization of idle times Common parts strategy, standard spare parts warehousing = Lower...

+ Three axes (X, Z, C), optional Y-axis twelve (driven) tools

Low Costs per Piece Guaranteed A design which ensures a giant leap forward in terms of production performance: The machines of the VL series are space-saving vertical turning machines with integrated automation. Maximum performance at low costs per piece - this performance is based on high-quality components. All VL lathes feature a machine body made of MINERALIT® polymer concrete with world-class damping properties, a pick-up working spindle that moves in the X- and Z-axes with minimum response times and a tool turret that guarantees short swiveling times.xxx Furthermore, the machines can...

The compact machine design means that the modules can be closely positioned while the maintenance and servicing areas are easily accessible from the rear. This makes the VL-machines easy to link and therefore ideal for line production or chaku-chaku layout. Measuring – Fully Integrated in the Process An optional measuring station is available outside the machining area. The measuring station is installed between the machining area and the pick-up station. Measuring is carried out during transportation to the loading / unloading station, thus saving time. MACHINE DESIGN Machine body Z-slide...

EASILY ACCESSIBLE All the service units are ergonomically arranged. LOW SERVICE COSTS All the units are always accessible (electrics, hydraulics, cooling system, cooling lubricant and central lubrication system). EASY TO OPERATE The control interface remains the same regardless of the control unit.

THE AUTOMATION The VL machines are equipped with “O” automation. The “O” automation is a workpiece transport system which is fitted to the left-hand side of the machines. It transports the workpieces to the pick-up sta

BOTH CHANGERS AND PICK-AND-PLACE UNITS ARE AVAILABLE FOR AUTOMATED PRODUCTION THE MACHINE IS AUTOMATICALLY LOADED AND UNLOADED AT THE PICKUP STATION

The VL 3 DUO is the most compact and highest performance twin-spindle turning machine for chucked parts with a diameter of up to 150 mm on the market. Low chip-to-chip times of just 5 seconds (depending on the workpiece geometry) minimize idle times and therefore ensure maximum productivity. The VL 3 DUO is fitted with two main spindles with a rating of 18 kW and a torque of 142 Nm. Other options include driven tools in the turrets and measuring stations outside the machining areas. MACHINE DESIGN High precision Machine base made of MINERALIT® polymer concrete, machine weight 10,000 kg,...

HIGH-PERFORMANCE TURNING WITH THE VL 3 DUO The VL 3 DUO scores highly due to its rigid machine design for heavy-duty machining. High feed forces with a large cutting depth reduce the machining time. TECHNICAL DATA Workpiece diameter, max. Chuck diameter Workpiece length, max. Travel distances: X (machining stroke) / Y (optional) / Z Main spindles (2x) Power rating, 40% / 100% Torque, 40% / 100% Max. number of revolutions Spindle flange to DIN 55026 Spindle bearing dia., front Turrets (2x) Turret tool positions Rapid-traverse rate X / Y / Z

+ Minimal set-up time – the TrackMo- TrackMotion: Transporting Parts as if They Were on Rails + Great reliability due to its simple, TrackMotion is an automation solution which combines the previous concept of conveyor belts, pick-and-place units and changers in a single system. THE ADVANTAGES OF THE TRACKMOTION SYSTEM tion automation system is ready for use as soon as the workpiece height and part diameter have been entered. sturdy design + Flexible system – multiple TransLift units (pick-and-place units and changers) can be installed on a single rail system Put in simple terms, with...

Depiction without safety fence Linking three VL machines using the EMAG TrackMotion system.

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