Vertical Turning Machines and Production Centers VL 2 VL 2 P VT 2
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Vertical Turning Machines and Production Centers VL 2 VL 2 P VT 2 - 1

Vertical Turning Machines and Production Centers VL 2 VL 2 P VT 2

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Vertical Turning Machines and Production Centers VL 2 VL 2 P VT 2 - 2

A stable machine structure, dynamic axes and ease of operation are attributes that set the VL 2, VL 2 P and VT 2 machines apart from the rest. These machines are part of a completely new machine concept. This technology makes it possible to use high-end production technologies in the machines while still providing an excellent value. The machines are tted with a chuck that has a diameter of 160 mm. This means that they can machine workpieces with a maximum diameter of 100 mm and a maximum length of 400 mm (VT 2). V L V L V T 2 2 2 2 P

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Vertical Turning Machines and Production Centers VL 2 VL 2 P VT 2 - 4

VL 2 – vertical pick-up turning machine for chucked parts. Three axes + turret with up to 12 The turret below the working spindle powered tools + automation. can hold up to twelve turning or powered tools. The automation system The basic VL 2 machine is, a three-axis is mounted on the left- or right-hand vertical chuck turning machine with a side as requested by the customer. very eye catching design. The machine This makes the VL 2 ideal for use body is made of MINERALIT polymer in production lines or in autonomous concrete. The working spindle is production cells. ® mounted on a compound...

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Vertical Turning Machines and Production Centers VL 2 VL 2 P VT 2 - 5

The benets • Simple automation concept = high availability • Integral automation, automatic workpiece changing • Short distances for machining and loading, and therefore very short part cycles • High strength and excellent damping due to the MINERALIT® polymer concrete machine body • Ideal chip ow conditions • Small footprint, 4.2 m² machine installation area • All service units are freely accessible • Simple tool changing, just 270 mm to tool turret 5

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Vertical Turning Machines and Production Centers VL 2 VL 2 P VT 2 - 6

VL 2 P – maximum reduction in idle times. Five axes + turret with up to 12 tools + and moves in the X-axis. automation + optional changer OP10 / The main focus during the design of the OP20. VL 2 P was on reducing idle times. Non-productive times in the machine The VL 2 P is a two-spindle vertical due to loading and unloading have been turning machine with pendulum almost completely eliminated. The technology for parts that have a diame- machine is ideal for workpieces with ter of up to 100 mm. The working short machining times since the ratio of spindles on the VL 2 P are mounted machining...

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Vertical Turning Machines and Production Centers VL 2 VL 2 P VT 2 - 7

The benets • Extremely short chip-to-chip time • The VL 2 P can carry out follow-on operations (turning 1st side + turning 2nd side) and can also produce highly diverse workpieces • Vibration damping and thermal stability due to a machine base made of MINERALIT® polymer concrete • Standardized automation modules ensure exibility • Ideal chip ow conditions – chips fall down unhindered • Small footprint due to compact design • Loading of the main spindles parallel to machining • The machining times of the two spindles may be different 7

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Vertical Turning Machines and Production Centers VL 2 VL 2 P VT 2 - 8

VT 2 – shaft parts with a workpiece length of up to 400 mm. Three axes + turret with up to 12 tools, The VT 2 is loaded by a gripper in the tailstock + automation. turret. This picks up the workpieces from the lateral workpiece supply and The VT 2 is specially designed for vertical places them in the spindle / tailstock. shaft machining. Users of these vertical turning centers bene t from minimized throughput times, safer processes and high accuracy. V T 2 Loading the VT 2 with a workpiece gripper 8 Machining the shaft

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Vertical Turning Machines and Production Centers VL 2 VL 2 P VT 2 - 9

The benets • Integrated loading and unloading • Raw and nished parts storage areas form an integral part of the machine • Can be used as a stand-alone machine or as part of a manufacturing system • The vertical design of the machine ensures the free ow of chips and prevents the build-up of chip clusters • Short tooling and retooling times due to excellent accessibility and ease of operation • Direct-driven machine axes and modern control systems reduce the need and expenditure for sensors • Smaller footprint due to compact, vertical design 9

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Vertical Turning Machines and Production Centers VL 2 VL 2 P VT 2 - 10

MINERALIT® – the material that makes production dreams come true. All vertical pick-up turning machines from EMAG have a machine base made of MINERALIT® polymer concrete which has eight times better damping properties than gray cast iron. The benets • igh vibration damping and therefore H long tool service lives and high surface quality • INERALIT® is highly thermally M stable which ensures constant production results V L V L V T 2 2 2 P Vibration damping effect on EMAG machine bases in MINERALIT® polymer concrete In comparison to: Vibration damping effect on machine bases in cast iron 10

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Vertical Turning Machines and Production Centers VL 2 VL 2 P VT 2 - 11

The EMAG turret. The high-speed, 12-station, disk-type turret features very short swiveling times. Powered tools can be used on all 12 turret stations for drilling or milling operations. The EMAG turret gear box combines high speeds with high capacity while requiring minimum oor space. • Very high capacity · Very small design with high torque: 12 stations, A/F 290 mm, max. torque 20 Nm • aximum precision with linear M measuring systems • Maximum availability · No raising of the turret for swiveling. This means that no chips or dirt can • Very high speed · Very short swiveling time of 0.3...

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Vertical Turning Machines and Production Centers VL 2 VL 2 P VT 2 - 12

Maximum ease of operation. EMAG attaches a great deal of value to The EMAG control panel is another new the ease of operation and high accessi- feature. Its control interface remains bility of its machines. For example, the same regardless of the control unit, large doors provide easy access to making EMAG machines easy to set the machining area, and tools, while up while also reducing the amount of clamping jaws and chucks can be training required. changed quickly and easily. V L V L V T 12 2 2 2 P

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Vertical Turning Machines and Production Centers VL 2 VL 2 P VT 2 - 13

Quality and ease of servicing. The ergonomic design of the EMAG machine provides the basis for excellent working conditions. All access points for the operator are within reach to facilitate operation and servicing. The layout ensures very short maintenance and servicing times with clear views and full access to all the units (hydraulics, cooling system, cooling lubricant and central lubrication system). Automation. Automatic loading and unloading is an integral part of the concept for the VL 2, VL 2 P and VT 2. On the VL 2 and VL 2 P, the pick-up spindle takes the raw parts from the...

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