VERTICAL MULTI - FUNCTIONAL PRODUCTION CENTERS
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Vertical Multifunctional Production Centers VSC 250 / 400 / 500

In 1992 EMAG was the first manufacturer to build a vertical turning machine with an inverted work spindle that traveled the main axes. EMAG continues to turn the traditional processes on their head! Every machine in the VSC series is a production cell where the pick-up spindle ensures the machine loads itself. Another advantage for the customer is that the machines of the VSC series can be customized to suit individual production requirements. V S C V S C V S C 2 2 5 0 4 0 0 5 0 0

VSC – multifunctional production centers. Machining + automation + measuring: the machines of the VSC series are configured for individual production requirements. The patented design of the VSC machines guarantees the shortest travel times between the pick-up station and the machining area, reducing idle times to a minimum. The MINERALIT® polymer concrete machine base and the twin-wall construction have an excellent vibration damping eect and oer outstanding thermal stability. V S C V S C V S C 2 5 0 4 0 0 5 0 0 A large selection of technology modules ensures the VSC machines can be...

The VSC Series – its advantages. • Every machine is a production cell • The work spindle with hydro-static that utilizes its pick-up spindle to guideway in Z-axis (optional) ensures load itself outstanding component quality and • Short machining travel times and equally short workhandling times • Multifunctional production tool: turning, drilling, milling, grinding and other processes • The workpiece travels, while the tooling systems remain stationary • Ideal chip ow conditions, because the tools are located below the workpiece V S C V S C V S C 6 2 5 0 4 0 0 5 0 0 a high tool life for...

Work spindle Z Energy container Hydrostatic guideway (optional) Measuring station Automation Overhead slide Pick-up station X C Turret Machine base made with MINERALIT® polymer concrete 7

V S C V S C V S C 2 5 0 4 0 0 5 0 0 The workpieces are transported to the pick-up station and inserted into the chuck jaws The twin-gripper collects a raw part from each feeder band and places them on the conveyor belt 8 Twin-track loading for a quicker workpiece change Automation for stand-alone machines: transport the workpieces to the pick-up position and remove the machined components

A flexible workpiece flow reduces footprint and costs. The pick-up spindle ensures that the machines of the VSC series load themselves. Whether the workpiece is loaded or unloaded from the left or Ejector for machined components Pick-up station Raw part in waiting position the right, the direction of the workpiece ow – and thus the position of the Conveyor belt with carrier prisms machines in the production line – is optional. Advantages: the footprint is smaller and link-up costs are considerably lower. Integration into Chip conveyor manufacturing systems is guaranteed by the availability...

All machine assemblies are extremely sturdy and vibration resistant. As the main spindle and its workpiece The inverted work spindle (with the travel in the primary axes X, Y and Z, very inverted workpiece), with the tools sturdy tooling systems can be used to being positioned below it, oers the suit individual machining requirements. best possible chip ow conditions. These tooling systems are fully integrated into the machine base, giving them great static and dynamic rigidity. V S C V S C V S C 2 5 0 4 0 0 5 0 0 Pick-up position: workpiece automatically picked up and put down 10 Machining...

MINERALIT® polymer concrete – the material that makes production dreams come true. The machine base of all VSC vertical pick-up turning machines is made of MINERALIT® polymer concrete, a material that is characterized by damping properties eight times better than those of cast iron. The advantages: • Great vibration damping eect, resulting in extended tool life and superb surface finishes • MINERALIT® polymer concrete is thermally stable which ensures constant production results. on EMAG machine bases due to the MINERALIT® polymer concrete base In comparison to: on machine bases in cast...

Heavy machining made easy. A constant temperature is required for consistent quality. The spindle motor, main spindle and quill, turret and machine base are all uidcooled. A dual-circuit cooling unit holds the machine temperature within tight limits of the ambient temperature. Even for jobs as hard as this one, the VSC is highly reliable in the application of its multifunctional operations: soft and hard machining, interrupted cuts, turning, drilling and milling V S C V S C V S C 2 5 0 4 0 0 5 0 0 components are connected to 12

The EMAG turret. The fast acting 12-station disc-type turret is known for its short indexing times. All 12 stations can be equipped with driven drilling or milling tools. The EMAG turret’s gearbox combines high speeds with great performance and minimal space requirement. • High precision · A high degree of rigidity is firmly embedded in the machine base · High degree of repeat accuracy due to indexing from tool position to tool position • Maximum availability • Very high speed · Very fast indexing times · High speeds for driven tools • High capacity · Small size and a high torque rate ·...

Technical data. Capacity VSC 250 VSC 400 VSC 400 DD VSC 500 Chuck diameter, max. mm 250 / 315 315 / 400 315 / 400 400 / 500 Swing diameter mm 350 420 420 520 Workpiece diameter max. mm 250 340 340 440 Travel in X, max. mm 745 850 850 1,000 Travel in Y mm – 315 315 – Travel in Z mm 300 315 315 400 s 4–6 4–6 4–6 5–7 Loading time Depending on workpiece Main spindle Size 6 11 11 11 dia. in mm 110 160 140 160 rpm 5,500 3,400 4,000 3,400 kW 38 / 28 48 / 37 61 / 45 71 / 45 Torque, 40% / 100% duty cycle Nm 460 / 330 760 / 600 650 / 480 750 / 480 Full power at speed of rpm 800 600 900 900 Spindle...