OIL FIELD TECHNOLOGY AND VEHICULAR HYDRAULICS
20Pages

Oil Field Technology and Mobile Hydraulics

EMAG – the leader for OCTG (Oil Country Tubular Goods) machines – offers customized solutions for the machining of oil field components. The flexible machine concepts and complete systems from EMAG offer customized solutions for the manufacture of tube ends, couplings, tool joints, drill bits, rock bit cones and pump components. EMAG also offers high quality reliable machining solutions for components in mobile hydraulics, such as hydraulic cylinders and piston rods. 2

Machines and complete manufacturing systems from a single source. EMAG offers flexible machine concepts Maximum performance – “Made in and complete manufacturing systems Germany”: EMAG has a vertical for the oil field and mobile hydraulics integration of 85%. industries. Over 30 years experience in the machining of oil field components and over 8,000 machines in the field emphasize the quality and reliability of these manufacturing systems. Cutting edge technologies and innovative machining concepts guarantee high output rates and process integrity. E M A G 4 G R O U P

The advantages of EMAG machines •• Absolute position feedback systems for constantly maintained precision •• Fluid-cooled, temperature-controlled •• Modular design main assemblies – including spindle •• The ideal platform for multifunctional motor, tooling systems and electrical manufacturing solutions – single- and multi-spindle – up to fully automated production systems •• Very sturdy, vibration-resistant machine base in high quality MINERALIT® polymer concrete •• Powerful, direct-driven spindle cabinet – form the basis for high quality workpieces •• Safe, wear resistant, maintenance free...

USC 21 – The machine concept for the flexible machining of tube ends. The most unique feature of the USC The main drive of the tube machining series is its rigid machine construction. center forms an integral part of the All machine modules are mechanically spindle unit and guarantees high power sturdy, all the way down to the and torque ratings. The direct drive MINERALIT® polymer concrete consists of a highly dynamic, frequency machine base. controlled, maintenance-free AC asynchronous spindle motor. The tubes External and all internal machining are safely clamped in pneumatically,...

A unique machine with a great amount of flexibility. The concept of the USC 21 is specifically integration into the overall process there designed for the machining of pipe ends. are a left and right version available as It combines all the features that are well as varying control systems. The responsible for quality, durability and USCs are designed for API and GOST- productivity, with a flexibility that covers threading and really show their strengths all the applications for standard and in premium connection machining. In premium threads. With the choice of 5 addition, copy-plan-and...

UBF 21 – The machine concept for effective pipe beveling. The focus for the overall machine So the machines of the UBF 21-series design, was on rigidity and vibration are for the machining of all bevels damping. The machine base is made according to API, ASME, GOST, as well with MINERALIT® polymer concrete, as special bevels too. The pipes are which is ideal for this. There is also a quickly and safely clamped in front of the powerful drivetrain which is used to machine clamping module. The main achieve maximum removal rates even drive of the face plate is run by an in difficult conditions....

Technical data UBF 21 UBF 21 290 560 Nominal diameter Inch 2⅜–9⅝ 6 ⅝ – 20 Travel in Z mm 350 350 Center height mm 1,100 1,100 Power rating of main drive unit kW 80 150 11

Customized solutions for the complete-machining of couplings and tool joints. EMAG offers customized machining The key advantage of these machine and solutions for almost all sizes of couplings system concepts are the short traverses, and tool joints. EMAG uses a wide range which lead to the shortest possible work of vertical turning and center drive handling and machining times. The machines in order to achieve this center drive machine USC 27 was built customization. Manufacturing system for efficiency and flexibility. It is also configurations are engineered to suit intriguing with its...

The complete-machining of rock bit cones. For the machining of drill bits and rock bit cones EMAG offers a variety of guarantees that the internal shape is concepts. the highest possible precision. Drill bits Drill bits are internally and externally and rock bit cone segments are also pre-machined in two set-ups, using the machined quickly and economically VSC series machines. The bearing seats on VLC machines. The use of a Y-axis on these components are hard turned in conjunction with drilling /milling on VSC machines and / or ground on attachments and grinding spindles VSC DS machines....

Technical data VSC / VSC DUO VSC DS / DDS VLC 800 Chuck diameter mm 200 / 500 250 / 400 800 Swing diameter mm 260 / 520 260 / 420 820 X-axis travel mm 850 / 1,100 680 / 850 1,755 Y-axis travel mm – – / 315 – Z-axis travel mm 200 / 400 200 / 315 750 15

The machining of pump components. Various sizes of pump components – VSC DUO – the flexible two-spindle such as impellers, casings and end machine is great for a variety of pieces – are complete-machined on operations – the machine features two stand alone machines or on interlinked separate machining areas, each with production systems with EMAG. its own independently programmable overhead slide. The VL 5i and VL 7 are pick-up turning machines for chucked components with a diameter between 30 and 220 mm, and are charac terized by high output rates, constantly maintained accuracy and...

Technical data VL 5i VL 7 VSC / VSC DUO Chuck diameter mm 250 400 200 / 500 Swing diameter mm 270 420 260 / 520 X-axis travel mm 660 850 850 / 1,000 Z-axis travel mm 300 315 200 / 400 17