Machining Centers - VM series
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Catalog excerpts

Machining Centers - VM series - 1

Vertical turning machines & vertical turning / milling centers

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Machining Centers - VM series - 2

++ Consistent vertical model product families with a modular design ensure a large range of options ++ Perfect for small or medium production runs, part families and prototype production ++ Suitable for universal use – highly flexible manufacturing of a wide range of workpieces and materials ++ Machine concept which can be optimally adapted to the machining process required with a large selection of technology modules ++ The number of tools machined can be increased using mini tool carriers and tool magazines ++ Designed to fit the future Industry 4.0

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Machining Centers - VM series - 3

THE BENEFITS Axes X / Y / Z / C X / Y / Z / B / C Tooling systems Disk-type turret Multi-functional turning / Disk-type turret with milling spindle driven tools Technologies Turning / Drilling / Turning / Drilling / Milling Milling and other multi-functional Additional technologies technologies with driven tools 1 Small footprint = reduced floor space costs and many possibilities for the machine layout 2 Reduced idle times = short workpiece travel distances and tool changing times No. of tools Turret can have eight or 36 tool positions, HSK / 12 tool positions Capto...

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Machining Centers - VM series - 5

The vertical turning centers of the VMC series are designed for the manufacture of small and medium production runs with a wide variety of parts. The tool turret is equipped with eight to twelve tool positions for machining, depending on the desired tool interface (BMT or VDI). For example, the turret can be equipped with driven tools to carry out drilling operations. An integrated probe ensures process reliability and guarantees consistently high workpiece quality (first part = OK part). All these qualities make the VMC series very well equipped for a wide variety of production tasks. The...

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Machining Centers - VM series - 6

With the VMC and VMC MT series, EMAG offers a single machine system for chucked parts, designed for the production of a wide variety of w ­ orkpieces in many different m ­ anufacturing scenarios. The fl ­ exibility of the machine makes it a perfect fit in any production process. Be it parts for trucks, construction and agricultural machines or the aviation industry, the VMC-series is ideal for practically every industry sector. Universal Solutions for Machining Chucked Components VMC-series C Arrangement of the axes on VMC machines, tool carrier turret Machine design C Arrangement of the...

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Machining Centers - VM series - 7

Machine body Z-slide X-slide Turret Main spindle Side loading door NC control (Fanuc or Siemens) Machine body Z-slide X-slide Turning / milling spindle Side loading door Main spindle Tool magazine, starts with 36 storage positions, but can be extended in intervals of 20

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++ Simultaneous machining from two sides ++ Powerful main spindle allows maximum machining speed ++ 2 x 2 tool turret, each with up to 12 tool positions ++ Doubled material removal rate ++ Even complex geometries can be effectively manufactured Four-axis Machining for Maximum Productivity While the basic versions of the VMC vertical turning machine are already highly productive machining centers, productivity is significantly increased on the four-axis VMC 450-4 version. Four-axis means that the machine has an a ­ dditional two linear axes, X2 and Z2, in the form of a second tool turret....

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Machine body XI, Z1 -slide X2, Z2-slide Side loading door Tool turret Tool turret Main spindle

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++ Complex machining in a single clamping operation – reclamping errors are eliminated ++ Powerful main spindle allows for maximum machining speed ++ Reduction in idle times ++ Five axes for the machining of complex components with angled boreholes and surfaces ++ Ideal for small production runs, part families and prototype production ++ Extensive tool magazine reduces retooling times Complex Geometries and Fast Turning Processes The VMC 450-5 MT allows for the machining of heavy components with angled boreholes and surfaces. The machine extends the basic VMC 450 MT machine design with two...

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Machining Centers - VM series - 11

Design of the VMC 450-5 MT Machine body Side loading door Turning / milling spindle Turning / milling spindle Main spindle Tool magazine, starting with 20 storage positions, can be extended in intervals of 20

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Integrated Quality Assurance For consistent quality management and maximum component quality, the VMC and VMC MT machines feature several complementary measuring systems. The laser measuring bridge outside the machining area monitors the wear and diameter of the tools and always ensures that the machining process is uninterrupted. A radio probe, which is available as an interchangeable system, monitors the quality of the workpieces. Tool check Workpiece check »» Outside the machining area »» Diameter »» Tool length »» Inspection for fractures »» Blade wear »» Tip to base distance for...

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TECHNICAL DATA Chuck diameter Swing diameter over base Spindle height (without clamping devices) Main spindle » Spindle flange to ISO 702-1: 2009 Size » Spindle bearing diameter ■, Main drive » Power rating, max. » Power rating, 100% duty cycle » Full power at speed of » Torque, max. » Torque, 100% duty cycle » Number of revolutions, max. » Accuracy of spindle positioning Feed drive » Feed pressure X1 / Y1 / Z1 X2 / Y2 / Z2 » Ball screw diameter Turning / milling spindle » Power rating, max. » Power rating, 100% duty cycle » Number of revolutions, max. » Torque, max. » Torque, 100%...

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E-mail: info@frankfurt.emag.com E-mail: info@leipzig.emag.com Munich Zamdorferstrasse 100 81677 Munchen Germany Phone: +49 89 99886-250 Fax: +49 89 99886-160 E-mail: info@muenchen.emag.com E-mail: info@daenemark.emag.com Market Companies EMAG UK Ltd. Chestnut House, Kingswood Business Park Holyhead Road Albrighton Wolverhampton WV7 3AU Great Britain Phone: +44 1902 37609-0 Fax: +44 1902 37609-1 E-mail: info@russia.emag.com EMAG L.L.C. USA 38800 Grand River Avenue Farmington Hills, MI 48335 USA Phone: +1 248 477-7440 Fax: +1 248 477-7784 E-mail: info@usa.emag.com E-mail:...

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