Grinding Machine - VG 110
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Vertical grinding machine VG 110

This vertical production grinding machine is a true all-rounder when it comes to precision machining of small chuck parts. Thanks to the modular VG 110 series, the user can select either a "traditional" grinding process or can take advantage of the multiple functions which allow a combination of turning and grinding in a single machine. The main application for the VG 110 is the economical machining of small workpieces of between 2 and 60 mm in diameter in large batches.

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Traditional or combined machining. One or two grinding spindles can be mounted on the Z-axis In addition to the grinding process, honing and measuring can also be carried out The grinding spindles are configured depending on the workpiece range The tool carrier can also be fitted with a turning tool instead of a second internal grinding spindle. This ensures that the complete workpiece production process is extremely cost-efficient and quick The traditional grinding processes, i.e. in the same workpiece clamping. This internal and external circular grinding and mainly occurs after the...

• High vibration damping and therefore long tool service lives and high surface quality • Complete machining in a single clamping operation • Chips fall downwards • Short chip-to-chip times • Very high precision • Small footprint • Optimum accessibility, quick machine set-up • Ease of operation • Operation of multiple machines taking up minimum floor space • Short travel lengths • High speeds • High rigidity • Integrated cooling system • Short idle times • High productivity • Short cycle times • High process reliability • Mounted grinding points have a long service life Thanks to the...

The VG 110 is characterized by its • Dressing technology - dressing extremely compact design with no spindle for use of diamond form rolls additional units. The machining area can be accessed via the front of the machine. The energy container and the fluid and electrical components are mounted on the back. The VG 110 offers all modern grinding technologies: • Grinding tools - e.g. ceramic or galvanized CBN grinding wheels • Sensor technology - adaptive grinding, initial cut detection, touch dressing The control unit used is the Sinumerik 840 Dsl. Easy-to-use software by EMAG...

Loading and unloading – flexible or workpiece-specific. The loading of small workpieces by the accessibility and the ease with which workpiece spindle results in extremely tooling can be carried out. A loading door short loading times. Parts which cannot at the front provides easy access to the be supplied by the spindle are moved to machining area. The entire front cover the machining area by a shuttle and lifted panel can be opened to give direct to the clamping fixture by a lift-up loader. access to all moving components, The loading and unloading time is around should maintenance be...

Combined with an automatic loading and unloading system, the VG 110 achieves optimum economy for a maximum number of items while guaranteeing low-intervention operation. For example, the unground parts are taken from the same pallets to which they are returned once the grinding process has been carried out.

High productivity and precision thanks to separate axes. Short travel lengths, high speeds, The X-axis determines the accuracy and outstanding rigidity and an integrated is completely removed from the cooling system mean short idle times, machining area in the vertical arrange- high productivity and precision. ment. The high-resolution measuring system is positioned 100 mm from the machining area creating perfect condi- achieve maximum accuracy when tions for extremely high accuracy. machining small workpieces. The vertical Z-axis is equipped with a linear drive unit. This allows the...

MINERALIT® polymer concrete – the material that makes production dreams come true. All production grinding machines in the VG series have a machine base made of MINERALIT® polymer concrete which has eight times better damping properties than gray cast iron. Vibration damping by EMAG machine bases made of MINERALIT® polymer concrete •• High vibration damping and therefore long tool service lives and high surface quality •• MINERALIT® polymer concrete is thermally stable which ensures constant production results In comparison: vibration damping by machine bases made of gray ca

Capacity Chuck diameter Workpiece diameter max. Workpiece height max. Travel in X Travel in Z Loading time Depending on workpiece Loading using workpiece spindle s 1.5 - 2 Loading using lift-up loader s 4 - 5 Main spindle Spindle flange to DIN 55 026 Size 5 Spindle bearing, front dia. in mm 80 Main drive AC three-phase motor 100% ED kW 12 Axis drive Rapid traverse speed X Rapid traverse speed Z Resolution X/Z Travel range X Travel range Z Ball screw X m/min ipm m/min ipm mm in mm in mm in dia. in mm dia. in inch Tool carrier Tool sockets Grinding...

Operating voltage Control voltage DC Control voltage AC Frequency Power consumption Supply line fuse Dimensions and weights a b c d Weight Floor plan VG 110 Dimensions in mm b Subject to technical changes

EMAG Gruppen-Vertriebs- und Service GmbH Salach Austrasse 24 73084 Salach Germany Phone: +49 7162 17-0 Fax: +49 7162 17-820 E-mail: info@salach.emag.com Frankfurt Martin-Behaim-Strasse 12 63263 Neu-Isenburg Germany Phone: +49 6102 88245-0 Fax: +49 6102 88245-412 E-mail: info@frankfurt.emag.com E-mail: info@leipzig.emag.com E-mail: info@austria.emag.com EMAG MAQUINAS HERRAMIENTA S.L. Pasaje Arrahona, no 18 Poligono Industrial Santiga 08210 Barbera del Valles (Barcelona) Spain Phone: +34 93 7195080 Fax: +34 93 7297107 E-mail: info@emh.emag.com E-mail: info@nodier.emag.com...