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KAT7100-0002_E_12_05_16

KAT7100-0002_E_12_05_16
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KAT7100-0002_E_12_05_16

Product catalog summary
Product Overview
Conductix-Wampfler provides custom-engineered Motor Driven Reels for managing power and data cables, air hoses, or fluid hoses in demanding environments like bulk material handling. These reels are designed for reliability and efficiency, with easy installation and maintenance to minimize total cost of ownership.
Component Description
The Motor Driven Reels include components such as the cable or hose, spool, gearbox, drive unit, rotary joint, limit switch, roller guides, and cable guide.
Typical Applications
These reels are used in gantry cranes, overhead cranes, transfer cars, wastewater treatment facilities, and theater stage rigging, offering optimal corrosion protection and reliable operation with standardized slip ring assemblies.
Specifications
- Travel speed: Up to 100 m/min
- Winding length: 200 m max
- Gearbox: Type W (100 Nm - 400 Nm), Type BNA (300 Nm - 700 Nm)
- Slip ring assembly: Power max 690 V – 200 A, Control & Data max 500V / 690 V - mA – 25 A
- Temperature range: -20 °C to +60 °C
Series Overview
Series C | Compact: For compact applications focusing on efficiency and low maintenance.
Series HL | Heavy Load: For heavy load applications like ship-to-shore cranes, with modular assembly and high corrosion resistance.
Series HD | High Dynamics: For highly dynamic operations with sophisticated speed and torque control.
Series LR | Long Range: For extra-long travel distances with rugged construction for harsh environments.
Spools
Available spool types include Random Wind, 3-2-3, Monospiral, and Level Wind, each designed to optimize cable performance and lifespan.
Gearbox Units
Various gearbox types are offered for different torque requirements, including Type W for compact applications, Types BNA and XO7 for heavy loads, and Type NCR for dynamic applications.
Rotary Joints and Slip Ring Assemblies
Rotary joints are available for hose reels, and slip ring assemblies comply with international standards, supporting both power and data transmission.
Drive Units
MAG Drive: Features a magnetic coupler for high efficiency and low energy consumption.
SMART Drive: Utilizes Variable Frequency Drives (VFDs) for dynamic movements, offering continuous torque control and speed regulation.
Overview
Conductix-Wampfler specializes in energy and data transmission systems, focusing on motor-driven reels and cable management systems tailored to specific application requirements for reliability and efficiency in industrial environments.
Specifications
The document emphasizes selecting the correct motor and drive unit combination, highlighting the control system's role in VFD functionality. Conductix-Wampfler provides hardware, software packages, and complete switching cabinets with parametrized converters for crane main controls integration.
Cables
A wide range of cables is offered for different applications, speeds, and conditions, including basic reeling cables, heavy-duty cables, and specialized cables for extreme conditions. The importance of specifying the right cable for system reliability is highlighted.
Reeling Cable Features
Cables are designed with reduced diameter and weight, improved resistance to corkscrewing, stable construction, and high wear resistance. Custom cables can be designed for specific requirements, including high-temperature resilience and demanding environments.
Accessories
A variety of accessories are available for motorized reels, including cable guides, connection boxes, end limit switches, and cable protection systems like the Trenchguard® Cable Protection System.
Application Engineering
Conductix-Wampfler offers application engineering services, including project planning, system optimization, and on-site installation. The ReelQuote software assists in technical analysis and selection of the best reeling solution.
Maintenance and Service
Regular maintenance and inspections are recommended for long-term performance and operational life. Conductix-Wampfler offers service agreements for comprehensive support.
Additional Solutions
Other solutions include jib booms, conductor rails, festoon systems, inductive power transfer, slip ring assemblies, energy guiding chains, and conveyor systems, highlighting versatility and adaptability to various industrial needs.
See more

Catalog excerpts

KAT7100-0002_E_12_05_16-1

Product Overview Motor Driven Reels

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KAT7100-0002_E_12_05_16-3

An All Around Solution for Cable and Hose Management Where goods and people are in motion, you will find custom-engineered Motor Driven Reels designed and built by Conductix-Wampfler. If you need to manage critical power cables, data cables, air hoses, or fluid hoses, we have the ideal solutions! Our many years of experience in developing and manufacturing motorized reeling systems have resulted in a sophisticated and highly developed product line. For the management of low voltage and high voltage cables or hoses, Conductix-Wampfler Motor Driven Reels cater to all kinds of applications. Reliability...

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KAT7100-0002_E_12_05_16-4

Conductix-Wampfler Motor Driven Reels Cable or hose Spool Gearbox Drive unit Rotary Joint in housing Limit switch Roller Guides Cable Guide

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KAT7100-0002_E_12_05_16-5

Conductix-Wampfler Motor Driven Reels Typical Reel Parameters What are your requirements? Speed [m/min] 300 Spool Types (See Pages 14-15)

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KAT7100-0002_E_12_05_16-6

Conductix-Wampfler Motor Driven Reels

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KAT7100-0002_E_12_05_16-7

Conductix-Wampfler Motor Driven Reels Typical applications - antry cranes G - verhead cranes O - rabs or magnets G - Transfer cars - aste water treatment facilities W - heater stage rigging T Optimal corrosion protection even in tough environments. Flanges and reel drum are manufactured from hot dip galvanized steel. Reliable operation with standardized slip ring assembly. Highly durable, maintenance-free and contactless torque transmission standard motor with magnetic coupler. Specifications Travel speed Up to 100 m/min Winding length 200 m max OD of spool Random wind spool: 400 mm - 1,700 mm...

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KAT7100-0002_E_12_05_16-8

Conductix-Wampfler Motor Driven Reels

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KAT7100-0002_E_12_05_16-9

Conductix-Wampfler Motor Driven Reels Series HL | Heavy Load Typical applications Modular assembly system The cable reel can be upgraded after installation by adding drive units. - Ship-to-shore (STS) cranes - Rail mounted gantry (RMG) cranes - Ship unloaders - Stackers / reclaimers - Shipbuilding cranes Magnetic Coupler Drive (MAG Drive) or Variable Frequency Drive (SMART Drive) 5 year or 15,000 hour operation before any maintenance is required Gearboxes are grease-lubricated from the factory. Optimal corrosion protection to handle aggressive environments Flanges and reel drum are manufactured...

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KAT7100-0002_E_12_05_16-10

Conductix-Wampfler Motor Driven Reels

 Open the catalog to page 10
KAT7100-0002_E_12_05_16-11

Conductix-Wampfler Motor Driven Reels Series | I High Dynamics Typical applications - Spreader reels - Automated stacking cranes - Rail mounted gantry (RMG) - Electric rubber tyred gantry (E-RTG) cranes - Intermodal cranes Sophisticated speed and torque control are ideal for machines with highly dynamic operation. Highly efficient components Smooth handling of cable increases cable lifetime and overall system reliability. Optimal corrosion protection even under aggressive conditions Flanges and reel drum are manufactured from hot dip galvanized steel or stainless steel. Travel speed AC motor...

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KAT7100-0002_E_12_05_16-12

Conductix-Wampfler Motor Driven Reels

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KAT7100-0002_E_12_05_16-13

Conductix-Wampfler Motor Driven Reels Series | [y I Long Range Extra long travel distance Single or multi-layer drum type spool. Skeleton-type drum for optimal cable cooling Modular platform construction allows multiple arrangements and best fit with machine structure. Rugged construction Travel speed Up to 60 m/min Slip ring assembly Power low voltage max: 690 V- 1,600 A (Also available with rotary „ ,. , .. „. „„„,, r„„ , ]omt for hose installation) Power high voltage max: 36,000 V - 500 A Data: fiber optic, mA

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KAT7100-0002_E_12_05_16-14

Conductix-Wampfler Motor Driven Reels With either a standard or a customized solution, Conductix-Wampfler is always able to provide the best type of spool for your application. The Random Wind Spool is particularly suited for short or medium lengths of cable or hose. During winding, the cable is naturally distributed around the drum without any cable guide system. Double Monospiral Spool, with two identical cables with large cross-sections. The spool is one of the most critical components of a motor driven reel system. Choosing the ideal spool will optimize performance and maximize the life of...

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KAT7100-0002_E_12_05_16-15

Conductix-Wampfler Motor Driven Reels The Monospiral Spool wraps the cable in the same plane and prevents the cable from twisting. It is your guarantee of a longer cable life. Monospiral Spools offer maximum exposure to ambient air and best cooling of the cable. The largest Monospiral Spools can accommodate up to 700 meters of cable. Level Wind Spools are designed to accommodate cables that are 1,000 meters or longer. The cable is wound in one, two, or three layers on a cylindrical drum. The cable is layered with a guide system driven by the reel drum. • Special Spools • Level Wind Spool • Monospiral...

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KAT7100-0002_E_12_05_16-16

Conductix-Wampfler Motor Driven Reels Gearbox Units The gearbox unit supports all reel components and matches the rotational speed and torque to the application. Conductix-Wampfler gearboxes for compact applications: Type W This compact gearbox unit is easy to install and can handle low to medium torque requirements. The W-gearbox is available in three different sizes. Conductix Wampfler gearboxes for heavy loads: Types BNA and XO7 These bevel gear units are designed for medium to high torque requirements and demanding conditions, and provide maximum service. BNA and X07 gearboxes provide torque...

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KAT7100-0002_E_12_05_16-17

Conductix-Wampfler Motor Driven Reels Rotary joint for hose reel Rotary Joints Slip Ring Assemblies Conductix-Wampfler has decades of experience in the design and manufacture of slip ring assemblies. Our slip ring assemblies comply with IEC, UL, NEMA, and VDE international standards among others. ConductixWampfler slip ring assemblies are designed for the following applications: Power - Low voltage up to 690 V and 1250 A - High voltage up to 36,000 V and 500 A - 100% duty cycle Rotary Joint (for hose reels) For the transfer of air, gases, or fluids, motorized reels can be equipped with a single...

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KAT7100-0002_E_12_05_16-18

Conductix-Wampfler Motor Driven Reels Drive Units | MAG Drive Standard motor with magnetic coupler Induced plate Freewheel (Backstop bearing) Output Spool side Input Motor side Permanent magnet Advantages of the magnetic coupler drive -- High efficiency and low energy consumption -- Smooth constant torque to ensure maximum cable life -- No contact: no friction, no lubrication required -- No loss of cable tension during power failures -- Low inertia even when acceleration is high

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