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TOOL LIST

TOOL LIST
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TOOL LIST

Product catalog summary
Introduction
This document is a comprehensive tool catalogue from elumatec AG, focusing on high-quality and performance in metal construction. It highlights the importance of using suitable and tested tools to ensure optimal machine performance, enhance production quality, extend tool service life, reduce machining times, and minimize noise.
1. Tools for Aluminium
  • Drilling: HSS twist drills with TiN coating for various diameters and speeds.
  • Milling: HSS and HM milling cutters with specific speed and feed rate recommendations.
  • Threads: HSS screw taps and friction drills for aluminium threading.
  • Sawing and Notching: Disc milling cutters and saw blades for precise cutting.
  • Special Tools: HM insert milling cutters and multifunctional cutters for specialized applications.
2. Tools for Steel
  • Drilling: HSS twist drills with TiN coating for durability.
  • Milling: PM and HM milling cutters with coatings for efficient machining.
  • Threads: HSS screw taps for steel threading.
3. Tools for Stainless Steel/Inox
  • Specialized tools for drilling and milling stainless steel, ensuring precision and longevity.
4. Tools for PVC
  • Tools designed for machining PVC, including drills and milling cutters.
5. Application Examples
  • Examples of tools used for machining PVC doors, structural profiles, stainless steel tubes, furniture profiles, and sandwich panels.
6. Accessories
  • Includes collets, clamping adapters, lubricants, and coolants to support tool usage and maintenance.
7. Optimizing Tool and Spindle Service Life
  • Recommendations for extending tool and spindle service life, emphasizing proper clamping, tool balance, and the use of elumatec sprays.
Conclusion
The catalogue guides the selection and use of tools for metal construction, focusing on aluminium, steel, stainless steel, and PVC materials, and emphasizes following recommended practices for optimal results.
Specifications and Product Listings
Detailed specifications and order numbers for clamping nuts and collets, including clamping ranges for ER 16, ER 25, ER 32, and others. Lists accessories like clamping adapters and lubricants.
Clamping Nuts and Collets
- ER 16, ER 25, ER 32 collets with specific clamping ranges and order numbers.
- ZETA clamping nut for ER 20 and other specific clamping nuts.
- Collet sets for ER 16 and other sizes.
Accessories
- Various chucks and clamping adapters for different collet sizes.
- Quick-action chucks and high-speed spindle options.
- Lubricants and coolants for machining processes, including Supra NEOC and Metalon RVB cutting fluids.
Maintenance and Optimization
- Recommendations for optimizing spindle service life, including regular cleaning and greasing of tool holders and spindles.
- Tips for minimizing vibrations and avoiding high speeds to extend tool and spindle service life.
Contact Information
Elumatec AG, located in Mühlacker, Germany, provides contact details for further inquiries and safety data sheet requests.
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Catalog excerpts

TOOL LIST-1

TOOL LIST THE PERFECT SOLUTION FOR EVERY REQUIREMENT

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TOOL LIST-2

1.1 l DRILLING HSS twist drill, type N Page 4 HSS twist drill, type Uni with TiN coating Page 5 1.2 l MILLING HSS milling cutter, short version Page 6 HSS milling cutter, medium version Page 7 HSS milling cutter, long version Page 8 HM milling cutter, short version Page 8/9 HM milling cutter, medium version Page 10 HM milling cutter, long version Page 11 1.3 l THREADS HSS screw tap Page 12 HSS combination screw tap Page 13 Friction drill, long/flat Page 14 Aludrill friction drill Page 15 Thread former and solid carbide thread milling cutter Page 16 1.4 l SAWING, NOTCHING Disc milling cutters...

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TOOL LIST-3

Dear customer, When you buy a machine from elumatec, you know you are getting high quality and performance! But this is only guaranteed if suitable and tested tools are used. We have therefore compiled a selection of elumatec tools for you in this tool catalogue. All data given is geared to the needs of metal construction. It serves as general guidelines and can be optimised if necessary. The underlying materials are aluminium profiles in wrought alloys, structural steel and stainless steel in profile form. The preferred tools are printed in bold, whether or not they can be used depending on...

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TOOL LIST-5

HSS TWIST DRILL, DIN 338, 5XD, TYPE UNI WITH TIN COATING FOR ALUMINIUM

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TOOL LIST-6

HSS MILLING CUTTER FOR ALUMINIUM, SHORT VERSION

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TOOL LIST-7

HSS MILLING CUTTER FOR ALUMINIUM, MEDIUM VERSION

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TOOL LIST-8

HSS MILLING CUTTER FOR ALUMINIUM, LONG VERSIONhi Lg r~G T I L I I HM milling cutter for aluminium, short version

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TOOL LIST-10

HM MILLING CUTTER FOR ALUMINIUM, MEDIUM VERSION

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TOOL LIST-13

HSS COMBINATION SCREW TAP FOR ALUMINIUM

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TOOL LIST-15

ALUDRILL FRICTION DRILL FOR ALUMINIUM

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TOOL LIST-17

Holder for disc milling cutters mu Countersunk screw M6x16; ; ; Order no. 150 8135 01 ::::::

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TOOL LIST-18

The feed rates can vary depending on the amount of material to be removed * Saw blade with countersunk screws ** Saw blade with holder

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TOOL LIST-19

MILLING CUTTER WITH HM INSERTS t X max = maximum immersion depth per operation Torx screwdriver HM insert type

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TOOL LIST-20

• Step drill DIN 1897 with 180° countersink angle for through holes Multifunctional milling cutter, 90°, for aluminium

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TOOL LIST-21

• Significantly reduced friction •As a result, almost no spray oil is necessary for maximum machining quality.

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TOOL LIST-22

MILLING CUTTER DIAMOND-TIPPED WITH PCD Dry milling tested on material EN AW-6060 T6. Correct • Stabile clamping situation

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TOOL LIST-25

2 | TOOLS FOR STEEL 2.2 | MILLING MILLING CUTTER FOR STEEL MACHINING WITH COATING Milling cutter made from PM (powder steel) FE =

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TOOL LIST-27

Black = Profile / Orange = Saw blade The feed rates can vary depending on the amount of material to be removed 3 | TOOLS FOR STAINLESS STEEL/INOX HSS TWIST DRILL, DIN 338, 5XD, TYPE UNI WITH TIN COATING FOR STAINLESS STEEL/INOX Continues on next page

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TOOL LIST-28

3 | TOOLS FOR STAINLESS STEEL/INOX Continued from previous page

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TOOL LIST-29

3 | TOOLS FOR STAINLESS STEEL/INOX Milling cutter made from PM (powder steel) Solid carbide milling cutter

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TOOL LIST-30

3 | TOOLS FOR STAINLESS STEEL/INOX

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TOOL LIST-33

HSS twist drill, DIN 338, type N for steel

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TOOL LIST-34

5.2 | TOOLS FOR PROCESSING STRUCTURAL PROFILES SOLID CARBIDE STEP DRILL, 180°, WITH COATING Step drilling Milling, thread faceside

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TOOL LIST-35

HSS twist drill, DIN 338, type N for steel

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TOOL LIST-37

5.5 | TOOLS FOR MACHINING FURNITURE PROFILES

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TOOL LIST-38

Disc milling cutter for aluminium

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TOOL LIST-39

PM (powder steel) milling cutter with coating ► D«-

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TOOL LIST-44

Safety data sheets are available on request by email to [email protected]

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TOOL LIST-45

MEASURES TO OPTIMISE SPINDLE SERVICE LIFE: • Regularly clean the tool holders and the spindle • Regularly grease the HSK clamp set • Dispose of damaged clamping devices • Minimise vibrations by using suitable clamping devices close to where you will be machining • Minimise vibrations by using the optimum tools and by adjusting speed and feed rates • Avoid unnecessarily high speeds (see diagram) Cleaning accessories for HSK holder Name

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TOOL LIST-46

The right to make technical alterations is reserved | 000 61 03 78 | 2024-07 elumatec AG Pinacher Straße 61 75417 Mühlacker Germany

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All ELUMATEC catalogs and technical brochures

  1. DG 142 XL

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  2. SBZ122

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  3. SAW BLADES

    28  Pages

  4. elucad

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  5. elucloud

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.