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COMPLETE CATALOGUE ALUMINIUM

COMPLETE CATALOGUE ALUMINIUM
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COMPLETE CATALOGUE ALUMINIUM

Product catalog summary
Company Overview
Elumatec, founded in 1928 near Stuttgart, is a prominent supplier in profile machining with a presence in over 50 countries. The company focuses on quality, reliability, and efficiency, guided by the 'Lean & Green' principle to conserve resources. Elumatec is committed to continuous learning and development to meet dynamic customer needs.
Service Offerings
Elumatec provides global service through subsidiaries and partners, offering on-site support, machine setup, employee training, and maintenance services. Customized service agreements are available to cater to specific customer requirements.
Machining Aluminium
Elumatec offers a wide range of machines for aluminium machining, from manual to advanced CNC-controlled profile machining centers. Their modular design allows for flexible adaptation to production demands, with planning assistance to ensure precision and durability.
Saws
Elumatec's saws range from 280 mm to 650 mm in blade diameter, designed for precision cutting with low vibration and ergonomic operation. Key models include the Double Mitre Saw DG 244, DG 104, DG 142 XL, and DG 79, with options for customization and additional accessories.
Industrial Machines Overview
The document details specifications and features of various industrial machines, including notching saws, routers, end milling machines, corner crimpers, and profile machining centers, highlighting their technical specifications and unique features.
Notching Saws
  • AKS 134/10: Features a 4-axis controller with options like a laser indicator and noise protection.
  • AKS V-550: Designed for curtain wall manufacturing with precise notching and manual angle adjustment.
Controllers
  • Positioning Control E 390: Offers absolute measuring and a multilingual interface.
  • PC Control E 570/580/590: Features robust direct drives and integration capabilities.
Routers
  • Multi-Spindle Copy Routers: KF 178 models for door manufacturing with independent routing units.
  • 1-Spindle Copy Routers: AS 170 and AS 70 models offer precision routing.
End Milling Machines
  • AF 223/01: Suitable for machining aluminum transoms with a large cutting range.
  • AF 222/02: Similar to AF 223/01 with manual feed and extraction system connection.
Corner Crimpers
  • EP 124: Designed for large profiles with high pressing force.
  • EP 120: Suitable for profiles up to 68 mm in height.
Profile Machining Centres
The document lists various models designed for efficient profile machining and cutting operations, highlighting their robust design, high-speed operations, and advanced software integration.
Key Features
  • Robust and compact design for diverse applications.
  • Optional shuttle operation mode increases productivity.
  • Profile surfaces are protected during operations.
  • Rapid home positioning with speeds up to 150 m/min.
  • Easy programming with eluCam and eluCad software.
Product Highlights
  • Automatic clamping adjustment and length measurement.
  • Wireless barcode scanner for efficient operations.
  • Pass-through systems for continuous machining.
Profile Machining Centre Models
  • SBZ 151 Edition 90: 5-axis machining centre with dynamic servo drives and 6-sided machining capability.
  • SBZ 150: 5-axis centre with automatic clamp recognition and 3D display.
  • SBZ 141 / SBZ 140: 4-axis centre with adjustable tool angles.
  • SBZ 131: 3-axis centre with a turret head for quick tool changes.
  • SBZ 130: Focus on efficient machining cycles with a turret head.
Profile Machining Centres Overview
  • SBZ 130 Specifications: Maximum machining length varies by model, with options for two working zones and high-speed spindle.
  • SBZ 122 Series: Offers different axis configurations and machining capabilities.
  • SBZ 616/02 Cut-to-Length Centre: Automatic saw for aluminium profiles with a large saw blade diameter.
  • SBZ 628 Series: Pass-through systems with up to eight spindles.
  • SBZ 630 and SBZ 631: Modular design for setup as a saw or complete machining centre.
Production Planning
Emphasizes integration of machines into existing production processes for efficiency, offering comprehensive solutions for production planning.
EluCad Software
Developed by elusoft GmbH, it allows easy creation of machining programs with a 3D converter for automatic programming from 3D models.
EluCloud
An Industry 4.0 solution for digitalization and analysis of machine and production data, providing real-time data for optimizing production processes.
Overview of eluCloud Product Group
The eluCloud product group enhances machine efficiency and production analysis through real-time data collection and analysis, supporting ERP system integration.
Key Features
  • Real-Time Monitoring: Displays current machine status and efficiency.
  • Data Analysis: Collects and analyzes machine and product data.
  • Client Demonstration: Showcases technological advancement to potential clients.
eluCloud API
Facilitates seamless communication between machines and software, allowing integration with existing solutions and external programs.
eluCloud Server
Aggregates data from connected machines, storing status messages for analysis.
eluCloud Analytics
Offers detailed analysis of production utilization and supports production optimization.
See more

Catalog excerpts

COMPLETE CATALOGUE ALUMINIUM-1

COMPLETE CATALOGUE ALUMINIUM THE PERFECT SOLUTION FOR EVERY REQUIREMENT.

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COMPLETE CATALOGUE ALUMINIUM-2

Perfect profile machining – since 1928.

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COMPLETE CATALOGUE ALUMINIUM-3

7 I Profile machining centres

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COMPLETE CATALOGUE ALUMINIUM-4

1 | A COMPANY WITH A TRADITION DATING BACK TO 1928 elumatec was established at the main location in Mühlacker near Stuttgart in 1928. In the beginning, elumatec produced light-metal sandcast parts. Today, we are the leading premium supplier in the segment of profile machining for a vast array of different requirements and materials. With 720 employees as well as our subsidiaries, branches and dealers in over 50 countries, we are always just around the corner from you. The results of our many years of work are characterised by impressive references, numerous patents and inventions, over 28,000...

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COMPLETE CATALOGUE ALUMINIUM-6

2 | AVAILABLE LOCALLY ALL AROUND THE WORLD – OUR CONTRIBUTION TO YOUR SUCCESS We are there for you on site – worldwide With our subsidiaries, branches and dealers in over 50 countries and cooperation partners in many more, we are available locally around the world. We are represented worldwide, locally and you can always reach us. From implementation to maintenance and repairs, you can quickly and easily benefit from our service. We even go one step further: We will gladly help you set up your machines, provide your employees with valuable, practical knowledge and perform important servicing...

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COMPLETE CATALOGUE ALUMINIUM-7

elumatec AG: HQ Germany elumatec Australia elumatec Austria elumatec Bosnia-Herzegovina elumatec Bulgaria elumatec Canada elumatec China, Shanghai elumatec Croatia elumatec Czech Republic elumatec France elumatec Hungary elumatec India, Mumbai elumatec Italy elumatec Kosovo elumatec Malaysia elumatec Middle East elumatec Netherlands elumatec Norway elumatec Poland elumatec Romania elumatec Russian Federation elumatec Serbia elumatec Singapore elumatec Slovak republic elumatec Spain / Portugal elumatec South Africa, Johannesburg elumatec South Africa, Capetown elumatec South Korea elumatec Sweden...

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COMPLETE CATALOGUE ALUMINIUM-8

3 | THE PERFECT SOLUTION FOR EVERY REQUIREMENT We offer you our expertise in finding the perfect solution We think things through. With our extensive portfolio of processes, methods and products, we can find the exact solution you need for your special requirements. We cover the whole spectrum from craftsman’s enterprises to industrial profile machining operations. Our range includes basic, manual-operation machines as well as complex, state-of-the-art profile machining centres with CNC control. Moreover, we offer all of the other components you need for setting up efficient, safe and ergonomic...

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COMPLETE CATALOGUE ALUMINIUM-11

We offer a great variety of saws and equipment variants for nearly every requirement including precision cutting of lengths and angles. Our range of saws includes saw blade diameters from 280 mm to 650 mm. With our double mitre saws, cuts are made using the outer dimension, which means that profile tolerances are automatically excluded from the cutting length. You can use the optional PC control to conveniently import the required cutting data from common spreadsheet programs via a network or a USB port. When developing our saws, we placed a special emphasis on a low-vibration design and very...

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COMPLETE CATALOGUE ALUMINIUM-12

The reliable elumatec principle "Cutting from below": • Provides unhindered access to support table • A large saw blade diameter and optimal use of the saw blade offer an ideal cutting capacity for all cutting variations • Standard for elumatec: external dimension cuts at all angle positions. This means no length calculations are necessary when cutting profiles of different heights. This is a big advantage when cutting special angles • The universal pivoting and tilting of both saw units allows cutting of high and wide profiles as well as every type of compound mitre cut. Consequently, many profiles...

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COMPLETE CATALOGUE ALUMINIUM-13

Controller variants Positioning control E 390 PC control E 590 See page 40

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COMPLETE CATALOGUE ALUMINIUM-14

• The optimal double mitre saw for series production as well as for special applications • The universal pivoting and tilting of both saw units allows cutting of high and wide profiles as well as every type of compound mitre cut. Consequently, many profiles can be cut without support blocks • External-dimension cuts possible for all cutting variants. Consequently, no complicated length calculations are necessary. This is a big advantage when cutting special angles • Pivoting range with digital angle display • Safety hoods • Equipped with saw blades as standard • Versions with control E 390 or...

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Controller variants Positioning control E 390 PC control E 590 See page 40

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4.1 | DOUBLE MITRE SAWS Double mitre saw DG 142 XL • External-dimension cuts possible for all cutting variants • Ideal machine for high-volume series production when cutting at 90° and 45° • Equipped with saw blades and safety hoods as standard • Equipped with E 190 digital display and handwheel adjustment as standard • Vertical pneumatic material clamping unit • Software module for chop and oversize length cuts for E 590 and E 390 as standard Technical specifications • Minimum cutting length at 90° 400 mm • Minimum cutting length tilted at 45° 400 mm • Tilting range inwards 90° - 45° • For cutting...

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COMPLETE CATALOGUE ALUMINIUM-17

Controller variants Manual cutting length adjustment with digital display E 190 Positioning control E 390 PC control E 590 See page 40 For more information, see our individual “DG 142 XL” brochure https://www.elumatec.com/en/catalogs

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COMPLETE CATALOGUE ALUMINIUM-18

4.1 | DOUBLE MITRE SAWS Double mitre saw DG 79 • The solid cast construction with integrated turn table ensures optimal profile support for cutting to length with angular accuracy • Continuous pivoting range adjustment of the saw heads from 0° to 45° to the left and right. This makes external and internal dimension cuts possible • Vertical and horizontal pneumatic material clamping units ensures optimal profile fixation • Equipped with saw blades as standard • Equipped with digital display E 190 as standard • Pulsed coolant system Cutting length variants • 3,000 mm Technical specifications •...

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All ELUMATEC catalogs and technical brochures

  1. DG 142 XL

    6  Pages

  2. SBZ122

    16  Pages

  3. TOOL LIST

    46  Pages

  4. SAW BLADES

    28  Pages

  5. elucad

    8  Pages

  6. elucloud

    8  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.