1. Overview of POWER IONIZER High-End Discharging Technology

The POWER IONIZER is a high-performance AC discharge power supply optimized for electrostatic discharge applications. It offers flexible operation modes, LED visualization of current values, integrated function and malfunction monitoring, and supports both standalone and networked configurations. Compatible with Eltex AC discharging bars, ion blower nozzles, and pistols, it enables minimal residual charge through adjustable output voltage, ion balance, and discharge frequency.

• Two plug-type high voltage outputs
• Adjustable output voltage: 3.5 - 5 kV AC
• Discharge frequency adjustable between 50 - 250 Hz
• Compact, robust design with IP54 protection
• Integrated LED monitoring for function and errors
• Optional CANopen® and Industrial Ethernet integration
• Optional touch-display for presets, password protection, error logs

2. Technical Specifications

• Supply voltage: 24 V DC ±15% or 90–264 V AC, 47–63 Hz, 50 W consumption
• Start-up current max: 45 A
• Output voltage: 3.5 – 5 kV AC, frequency 50 – 250 Hz
• Max output current: 6.2 mA
• Interfaces: Analog, CANopen, ModbusTCP
• Dimensions (H x W x D): 102.5 x 180 x 310 mm
• Weight: approx. 4.6 kg
• Operating temperature: +5 to +50 °C
• Compatible discharge components: Various Eltex bars, nozzles, pistols, and distributors

3. ELTEX CONNECTED CONTROL (ECC)

The ECC is a multifunctional control unit enabling centralized operation, visualization, parameter setting, and monitoring of connected devices via CANopen®. It can be hardware or software-based, providing unified control and diagnostics.

4. Discharging Bars

4.1 Discharging Bar flexION air R60L

• Electrode: Aluminum with special coating
• Encapsulation: Polyurethane (UL-94 V-0)
• Emission tips: Flexible stainless steel
• Operating temperature: 0 to +80 °C
• Max voltage: 5 kV AC, 50–250 Hz
• Integrated air profile with 1 mm outlets spaced 15 mm apart
• Max air pressure: 1 x 10^5 Pa
• Air consumption: 0.55 to 3.8 Nm³/h depending on pressure and connection
• Dimensions: 20 x 45 mm profile, max length 2,785 mm
• Weight: approx. 1.6 kg/m
• High voltage cable: Encapsulated, rotatable 360°
• Short-circuit current per tip: max 0.046 mA
• Contact protection per EN 61140

4.2 Discharging Bar R50 / R51A

• Electrode: Glass-fiber-reinforced plastic (GRP)
• Encapsulation: Polyurethane (UL-94 V-0)
• Max length: 5,980 mm
• Weight: approx. 0.75 kg/m
• Operating voltage: max 5 kV AC, 50/60 Hz
• High voltage cable: Encapsulated, rotatable 360°
• Short-circuit current per tip: max 0.046 mA
• Contact protection per EN 61140
• UL approval File No. E227156 (max 6 kV AC)
• R51A features detachable cable and optional serial connection for multiple electrodes

4.3 Discharging Bar R47

• Electrode: GRP with aluminum carrier
• Encapsulation: Stainless steel
• Operating temperature: 0 to +70 °C
• Max active length: 1,860 mm
• Weight: approx. 0.5 kg/m
• Operating voltage: max 5 kV AC, 50/60 Hz
• High voltage cable: Encapsulated, axial lead-out
• Short-circuit current: 0.5 mA
• Contact protection per EN 61140

5. Ion Blower Technology

Includes nozzles, heads, and pistols designed for precise ionization and discharge. Nozzle types include:

• Rotating Nozzle (easyCLEAN Type E, varioCLEAN Type V)
• Fishtail Nozzle (Type F, Type W compact)
• Circular Jet Nozzle (Type R, mini Type K)

Ion blower pistols are available with or without filters. Nozzle designs support axial and radial airflows with standard and universal mounting options. Detailed mechanical drawings specify dimensions for installation.

6. Installation and Safety

• All components comply with contact protection standard EN 61140.
• Power supplies and bars have defined maximum voltages and currents to ensure safe operation.
• Air supply must be free of oil and water, with specified pressure and consumption limits.
• Mounting hardware and cable connections allow flexible installation and 360° cable rotation.

7. Summary of Critical Parameters and Best Practices

• Carefully adjust output voltage and frequency to optimize discharge and minimize residual charge.
• Utilize integrated monitoring and error detection to maintain safe, reliable operation.
• Ensure air supply quality and pressure meet specifications for effective discharge and cleaning.
• Select discharge bars or ion blower components based on application size, geometry, and discharge needs.
• Follow installation guidelines for mounting, cable routing, and grounding to comply with safety standards.

8. Standards and Norms

• DIN ISO 13715: Workpiece edge conditions
• ISO 2768-mK: General tolerances for linear/angular dimensions
• DIN ISO 8015: General tolerancing principles
• DIN EN ISO 1302: Surface texture and roughness
• DIN 34: Rights reserved for drawings and technical changes

9. Mechanical and Material Specifications

• Materials: Plastic bars (PA 6.6 with 30% glass fiber; PR55 variant with 40%)
• Emission tips: Tungsten for current limitation and low capacitance
• High voltage connection: Axial cable, firmly glued
• Air connection: Plug-in 8 mm diameter for R36/R55; hose DN10 mm with G1/4" thread for PR36/PR55
• Weight varies by model (e.g., R36/_F ~60 g, PR36/_F ~240 g)

10. Operating Conditions

• Operating voltage: 5 kV at 50 – 250 Hz
• Power supply: Eltex high voltage power supplies
• Ambient temperature: 0 to +80°C with blown air (max 30°C), 0 to +60°C without blown air
• Ambient humidity: Max 70%, no dewing allowed
• Air pressure: Max 6 bar

11. Component Descriptions

• High voltage cable, protective hose, cable gland
• Air connection for hose NW10, pistol connection thread G 1/4"
• Blow head housing, perforated nozzle, emission tips in two rows
• Wide slot nozzles, filter (PR55/F model), fixation for high voltage cable

12. Nozzle Types and Dimensions

• Rotational Nozzle Type E: ~56 mm length
• Flat Jet Nozzle Type F: 19 x 45 mm
• Round Jet Nozzle Type R: ~30 mm diameter
• Round Jet Nozzle Type K: 47 x 64 mm
• Compact Jet Nozzle Type W: 55 x 56 mm
• Rotational Nozzle Types C and V: 58 x 49 mm

13. Air Consumption Data

Air consumption varies with pressure and nozzle type, ranging approximately from 0.5 to 6.0 Nm³/h. Specific values depend on nozzle model and operating pressure.

14. Safety and Compliance

• Contact protection complies with EN 61140
• UL-Approval File No. E227156 referenced for appliance marking

15. Additional Notes

• All rights reserved per DIN 34
• Technical changes reserved
• Surface finishes and tolerances referenced to ELTEX website and ISO standards

Summary

This document provides a comprehensive technical reference for ELTEX POWER IONIZER systems and associated ion blower nozzles, bars, and pistols. It details specifications, materials, operating parameters, installation guidelines, and compliance with international standards, ensuring safe, flexible, and high-performance electrostatic discharge solutions.