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Tubes from Highperformance Plastics

Tubes from Highperformance Plastics
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Tubes from Highperformance Plastics

Product catalog summary
Introduction
ElringKlinger Kunststofftechnik specializes in high-performance plastic solutions, particularly PTFE and its compounds, for diverse industries. These solutions are recognized for their economic efficiency, reliability, and safety.
Specifications and Material Properties
The document outlines the advantages of tubes made from high-performance plastics like PTFE, PFA, FEP, PEEK, PEI, ECTFE, ETFE, and PVDF, which include high thermal stability, chemical resistance, anti-adhesive properties, good electrical properties, physiological safety, and sterilizability. These materials are approved for use in food, pharmaceuticals, and medicine.
Industry Applications
The tubes are utilized in various sectors such as medical technology, analytics, laboratory technology, pharmaceutics, machine and plant design, automotive, electro-plating, food technology, measurement and control technology, chemistry, aerospace, and electrical engineering.
Product Range
The document details products like PTFE tubes, thermoplastic tubes, heat shrinkable tubing, and roll covers, each tailored to specific industry needs.
Development and Support
ElringKlinger provides comprehensive consultation services from development to sales, including technical application support, prototype testing, and project support from prototype to series production.
Quality and Environmental Policy
The company is certified under IATF 16949:2016, DIN EN ISO 14001, EN ISO 13485, and GMP, ensuring top quality and environmental protection.
Design and Testing
Design limits are based on extensive experience, but testing under specific conditions is recommended. Diagrams provide basic comparisons of properties and influencing parameters.
Medical and Laboratory Applications
ElringKlinger offers solutions for medical equipment manufacturers, ensuring reliability and safety. Products comply with standards like IATF 16949:2016 and EN ISO 13485.
Approvals and Conformities
Products comply with USP Class VI, REACH Regulation, RoHS 2, and FDA 21 CFR 177.1550.
Technical Details
PTFE tubes are available in various dimensions, characterized by their chemical, thermal, and dielectric properties. Detailed specifications include internal diameters, wall thicknesses, and tolerances.
Conclusion
ElringKlinger Kunststofftechnik offers a wide range of high-performance plastic solutions tailored to meet the demanding requirements of various industries, supported by comprehensive development and quality assurance processes.
Overview of Heat Shrinkable Tubing and Rollcovers
The document provides specifications and applications for heat shrinkable tubing and rollcovers made from materials like PVDF, FEP, PFA, and PTFE, known for their chemical resistance, thermal stability, and protective properties.
Specifications
Dimensions for heat shrinkable tubing include expanded internal diameter, internal diameter after maximum shrinkage, wall thickness, and recommended object diameter, covering PVDF, FEP, and PFA tubing with specific shrinkage ratios and tolerances.
Applications
Moldflon™-FEP tubing is used for splinter protection in fluorescent lamps, especially in the food and pharmaceutical industries. Moldflon™-PFA tubing is noted for its high purity and temperature resistance, suitable for chemically aggressive environments.
Custom Covering
The document highlights the capability to encase delicate technical parts with heat shrinkable tubing to protect against extreme temperatures and corrosion, with custom coverings applicable on-site or at the manufacturer's premises.
Rollcovers
Moldflon™-FEP and PFA rollcovers are used for their anti-adhesive properties and smooth surfaces, available in standard and special wall thicknesses, with seamless production up to certain sizes. Parameters like roller type, length, diameter, and working conditions are important considerations before order placement.
Technical Details
Technical details on rollcovers include wall thickness, barrel length, and roller diameter, with anti-static rollcovers available for applications requiring electrical conductivity.
Material Advantages
The document outlines the advantages of different tube materials, such as POLYTETRAFLON™-PTFE, modified PTFE, Moldflon™-PTFE, and Moldflon™-PFA, offering benefits like low friction, chemical resistance, thermal stability, and suitability for food and medical applications.
Contact Information
For more information or custom requirements, contact details for the Bietigheim-Bissingen plant are provided.
Overview of Moldflon™ Materials
The document compares various Moldflon™ materials, highlighting their unique properties, applications, and technical specifications, including mechanical, thermal, and electrical characteristics, as well as general properties like density and flammability.
Material Specifications
  • Moldflon™-FEP: Known for lower gas and vapor permeability, good stress cracking resistance, high purity, and excellent thermal and chemical resistance. It is self-extinguishing and physiologically harmless.
  • Moldflon™-ETFE: Offers improved mechanical strength, high chemical resistance, and is suitable for food contact. It is self-extinguishing and resistant to aging and weather.
  • Moldflon™-PCTFE: Suitable for cryogenic applications, with high chemical resistance and outstanding mechanical properties. It is physiologically harmless and self-extinguishing.
  • Moldflon™-PVDF: Features the best mechanical properties among unfilled fluoropolymers, with high chemical resistance and very good electrical insulation properties. It is approved according to FM 4910.
  • Moldflon™-ECTFE: Known for optimal permeation resistance, high chemical resistance, and excellent surface quality. It is self-extinguishing and physiologically harmless.
  • Moldflon™-PEEK: Offers outstanding mechanical strength, excellent chemical resistance, and is suitable for food and drinking water contact.
  • Moldflon™-PEI: Provides high mechanical strength, excellent electrical insulation, and low smoke emission in case of fire.
Technical Data Summary
  • Density: Ranges from 1.27 g/cm³ for PEI to 2.19 g/cm³ for PTFE.
  • Operating Temperature: Varies from 150°C for ETFE to 260°C for PEEK.
  • Flammability: All materials are self-extinguishing according to UL 94 V-0.
  • Water Absorption: Generally less than 0.05% for most materials, with higher values for PEI.
  • Mechanical Properties: Tensile strength and Young’s modulus vary significantly across materials, with PEEK and PEI showing the highest values.
  • Electrical Properties: Dielectric constants and strengths are provided, with most materials having a dielectric constant below 2.1 at 100 Hz.
General Notes
The document emphasizes that the provided data are typical values and not legally binding for specifications or design purposes. It also notes that all parts must be installed by trained personnel, and specifications are subject to change.
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Catalog excerpts

Tubes from Highperformance Plastics-1

Tubes made from high-performance plastics

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Tubes from Highperformance Plastics-2

Heat shrinkable tubing. Thermoplastic tubes Tubes that meet the highest PTFE tubes demands in medical and laboratory technology, pharmaceutics, and analytics Innovations made of high-performance plastics With seals and design elements, ElringKlinger Kunststofftechnik has been the technology leader for over 50 years. We develop and produce bespoke, practical solutions made of PTFE, PTFE compounds and other high performance plastics which are often integrated with other more complex systems and supplied to customers around the world. Our sophisticated solutions fulfill the toughest requirements in...

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Tubes from Highperformance Plastics-3

Design limits: The information provided here has been collected with great care on the basis of many years of experience. However, no guarantee can be provided for the data, because proper function can be ensured only if the particular conditions of each individual case are taken into consideration. The material properties are typical for the material class. Please see the relevant material data sheets. We always recommend that you have a prototype created and carry out tests. Our development department will be happy to assist you. Diagrams: The data in the diagrams are based on comparison values...

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Tubes from Highperformance Plastics-5

As a development partner to internationally leading medical equipment manufacturers, we offer sophisticated solutions. Our products are characterized by their reliability and safety for patients and staff. With our industry orientated sales team specifically trained in medical technology applications, clean room production and manufacturing know-how, we are able to offer creative solutions for new product development opportunities. From the idea to series production • Application support: technical and commercial • Specially created prototypes for the first relevant test situations • Test benches...

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Tubes from Highperformance Plastics-6

Applications • Gastroenterology • Laparoscopy • Proctology • Gynecology • Bronchoscopy • ENT medicine • Orthopedics Multilumen tubes, profiles, special shapes • Design and number of lumens individually configurable • Good sliding characteristics • Pressure tested and puncture resistant • Tempered without shrinkage • Biocompatible in accordance with EN ISO 10993 Color-coded and labeled tubes • Individual design (colored rings, logos, measurement scales) • No color layer on surface • High wear resistance • Shade is individually configurable, e.g., in accordance with the RAL or Pantone color scale •...

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Tubes from Highperformance Plastics-7

Trocar sleeve for minimally invasive surgery. This device with spiral PTFE tube allows operations to be carried out with a relatively small amount of blood loss. Colored tubes • Dielectric • Insulation • Thin walls • Microtubes • Narrow tolerances • hade is individually configurable, e.g., in accorS dance with the RAL or Pantone color scale • Biocompatible dye in accordance with EN ISO 10993 Corrugated tubes • High flexibility thanks to spiral surface • Kink-resistant • Individual design • igh dimensional accuracy thanks to a special H manufacturing process • Very good sliding characteristics...

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Tubes from Highperformance Plastics-8

Porous tubes • Material ePTFE • Porosity and characteristics can be configured to the specific application • Reduced barrier effect • Increased mechanical flexibility • Can contain fillers such as carbon black • Product relevant characteristic parameters include air conductivity and water pressure resistance. These are determined on the basis of the requirements for the component Heat shrinkable tubing, dual heat shrinkable tubing We offer thin-walled heat shrinkable tubing (e.g., “kink free” heat shrinkable tubing) with narrow tolerances (see the Heat shrinkable tubing chapter, page 16). Other...

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Tubes from Highperformance Plastics-9

Tubes for pharmaceutics, analytics, and laboratory technology There is a wide range of possible applications for our tubes in the areas ESD (Electrostatic Discharge) tube • issipating electrostatic charge D laboratory technology. For example: • ransparent design also available T • nalysis and measurement devices A • Small diameters on request for chromatography and laboratory technology • roduct lines in miniplant systems P • Dosing lines for reaction vessels • Applications in dental technology Applications • egassing of liquids, e.g., in liquid D chromatography (HPLC) Tube bundles • ltrapure...

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Tubes from Highperformance Plastics-11

Broad spectrum of applications for PTFE tubes PTFE is a highly popular fluoropolymer because of its exceptional chemical, thermal, and dielectric properties. Its almost universal chemical resistance and large working temperature range of -200°C to +260°C for continuous operation make it suitable for a broad spectrum of applications. Thanks to these properties, POLYTETRA-FLON™-PTFE tubes are increasingly used in the chemical, electrical, and mechanical industries, as well as in medical technology. Customized properties with PTFE compounds The use of modified PTFE types and PTFE compounds allows...

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Tubes from Highperformance Plastics-12

Chemical industry • For analysis or measuring devices in chromatography and laboratory technology as well as for sheathing for measurement sensors in chemical plant engineering • For transport of food products, oils, resins, and paints • For transport of aggressive media such as acids, bases, gases, and solvents Plant design, e.g., paint shops In paint spray shops where pressure-tested tubes are used because of the specific operating conditions. Electrical engineering • Insulation of high-voltage cables • Cladding of electrical heating elements, as a protective layer in electro-plating and microelectronics...

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Tubes from Highperformance Plastics-13

POLYTETRAFLON™-PTFE tubes in standard dimensions Wall thickness Wall thickness Standard dimensions also available in our online shop: www.ek-kt.de/shop Technical details Tolerances for paste-extruded virginal PTFE tubes, in accordance with the pro-K guidelines. Internal Ø in mm

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.