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NS 8S1600U

NS 8S1600U

NS 8S1600U

Product catalog summary
Recommended Uses
- Optimized for full-scale manufacturing and mass production.
- Designed for continuous operation (24/7).
- Features an automated production control system.
Features
- High throughput with an example of 20,000,000 m2 of coated material annually for PA6, with 150 nm fiber diameter and 0.03 g/m2 basis weight at 85% uptime.
- Scalable production volume by adding spinning units.
- Cost-effective production through process optimization and low solvent evaporation.
- Ready for plant integration with standard connections and easy facility fit.
Product Profile: NS 8S1600U
- Base spinning unit for industrial nanofiber production.
- Utilizes a needle-free electrospinning process.
- Capable of combining up to four spinning units for high volume throughput.
Process Specifications
- Throughput depends on polymer, substrate, process, and fiber diameter.
- Effective nanofiber layer width: 1.6 m.
- Operating temperature: 20 - 30 °C; humidity: 20 - 40% RH.
- Requires 1.5 persons per shift and a 10 m x 20 m space.
- Voltage supply adaptable for all countries; exhaust ventilation and compressed air required.
Fiber Metrics
- Controlled fiber diameters: approximately 80 - 700 nm with a deviation of +/- 30%.
Polymers and Substrates
- Versatile for soluble polymers like Polyamides, PVDF, PU, PAN, PES.
- Substrate max width: 1700 mm; requires sufficient tensile strength, thickness, and conductivity.
Operational Details
- 24/7 operational cycle with a start-up time of up to 20 minutes.
- Regular maintenance requires 15 hours/month.
- Batch operating mode with 60 l solution per batch.
Equipment Variables
- Spinning voltage: 0 - 140 kV.
- Substrate speed: 0.2 - 40.0 m/min.
- Spinning distance: 150 - 250 mm.
Peripherals
- Includes polymer mix station, air dryer, filling and cleaning station, humidity control.
Technical Data
- Power consumption: up to 5 kW.
- Dimensions: Height 2800 mm, Width 2800 mm, Length 2600 mm, Weight 2500 kg.
Safety and Scalability
- Meets all CE requirements.
- Scalable with up to 4 spinning units and 32 spinning electrodes.
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Catalog excerpts

NS 8S1600U-1

Nanospider™ Production Line NS 8S1600U Elmarco’s Nanospider™ NS 8S1600U is the base spinning unit for the industrial production of nanofibers in our scalable electrospinning line. Combining of up to four spinning units, NS Production Lines deliver high volume throughput for cost effective production. With minimized usage of solvents, the NS 8S1600U is based on Elmarco‘s proprietary needle-free electrospinning process, to deliver the performance that your products and customers need. (?) Single unit of NS 8S1600U in line RECOMMENDED USES FEATURES • Full scale manufacturing - Optimized for mass production - Designed for 24 hours / 7 days operation - Automated production control system • High throughput - NS 8S1600U (single unit) example: 20 000 000 m2 of coated material annually for PA6, 150 nm fiber diameter, 0,03 g/m2 basis weight, 85% uptime - High nanofiber web uniformity • Cost effective production - Process optimization for particular polymer, substrate material and parameters of the product - Low volume polymer system - Low solvent evaporation Ready for plant integration - Configure for in-line processing - Easy to fit into your facility - Standard connections for easier plant integration • Scalable production volume - Scalable concept to increase production volume by addition of spinning units - Combine 1,2, 3 or 4 spinning units of the NS 8S1600U in line

 Open the catalog to page 1
NS 8S1600U-2

Production line Number of spinning units: 1 Number of spinning modules: 2 Modules can be operated independently, also with different polymers Total number of spinning electrodes: 8 (4 per module) Spinning electrode width: 1,6 m (configurable between 0,8 - 1,6 m) Process Throughput: depends on polymer, substrate, process and fiber diameter Example: 20 000 000 m2/year for PA6 on cellulose, nanofiber layer width: 1,6 m, basis weight: 0,03 g/m2, fiber diameter: 150 nm +/- 30%, 85% uptime Effective width of nanofiber layer: 1,6 m Working temperature: 20 - 30 °C Working humidity: 20 - 40% RH (influence...

 Open the catalog to page 2

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