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NS 4S1000U

NS 4S1000U

NS 4S1000U

Product catalog summary
Recommended Uses
  • New Product Introduction: The equipment offers high-quality materials in a compact and affordable form, featuring a four spinning electrode system for high throughput.
  • Early Stage Manufacturing: Designed for continuous operation (24/7) with an automated production control system.

Features
  • High Throughput: Example throughput of 0.45 g/min for PA6 on PA spunbond with a 150 nm fiber diameter and 1.0 m width. Ensures high nanofiber web uniformity.
  • Low Solvent Consumption: Utilizes a low volume polymer system to minimize solvent usage and evaporation.
  • Polymer and Solvent Flexibility: Capable of handling volatile solutions with two separate solution reservoirs and needle-free technology for easy process optimization.
  • Small Footprint and Simplicity: Easy integration into facilities with standard connections.

Technical Specifications
  • Process: Throughput depends on polymer, substrate, process, and fiber diameter. Example: 0.45 g/min for PA6 Ultramid B24 on PA spunbond, with a fiber diameter of 150 nm +/- 25%.
  • Site Requirements: Requires a 10 m x 10 m space, low dust environment, and specific connections for voltage, ventilation, compressed air, and inert gas.
  • Fiber Metrics: Controlled fiber diameters range from 80 to 700 nm with a deviation of +/- 30%.
  • Polymers: Versatile for soluble polymers like Polyamides, PVDF, PU, PAN, PES, etc.
  • Substrate: Maximum width of 1100 mm, suitable for cellulose, synthetics, fiberglass, foils with necessary tensile strength, thickness, and conductivity.
  • Cycle Times: Operates 24/7 with a start-up time of up to 20 minutes and polymer refilling in 10 minutes.
  • Maintenance: Regular maintenance requires 15 hours/month, with cleaning of spinning components possible inside or outside the unit.
  • Production Line: Features 1 spinning unit with 2 modules, each with 2 spinning electrodes, configurable width from 0.3 to 1.0 m.
  • Equipment Variables: Spinning voltage ranges from 0 to 140 kV, substrate speed from 0.2 to 12.0 m/min, and spinning distance from 150 to 250 mm.
  • Peripherals: Includes polymer mix station, air dryer, filling and cleaning station, and humidity control (AC unit).
  • Dimensions: Height: 2200 mm, Width: 2300 mm, Length: 2100 mm, Weight: 1500 kg.
  • Consumption: Power consumption up to 6 kW (without peripherals).

Safety and Regulation
  • Meets all CE requirements.

Contact Information
See more

Catalog excerpts

NS 4S1000U-1

Nanospider Production Line NS 4S1000U Elmarco’s Nanospider™ (“NS”) Production Line is the ideal piece of electrospinning equipment for those ready to scale up their process from a lab concept to high volume industrial production. Elmarco makes safe and reliable equipment that delivers cost effective, uniform nanofiber webs. With minimized usage of solvents, the NS 4S1000U is based on Elmarco‘s proprietary needle-free electrospinning process, to deliver the performance that your products need. 2 spinning modules 4 spinning electrodes 0,3 - 1,0 m effective width of nanofiber layer RECOMMENDED USES . New product introduction - Delivers high quality materials in a compact and affordable form factor - Four spinning electrode system allows for high throughput . Early stage manufacturing - Designed for 24 hours / 7 days operation - Automated production control system . High throughput - NS 4S1000U throughput example: 0,45 g/min for PA6 on PA spunbond, 150 nm fiber diameter, 1,0 m width - High nanofiber web uniformity . Low solvent consumption - Low volume polymer system - Minimized solvent usage - Low solvent evaporation . Polymer and solvent flexibility - Better able to handle volatile solutions - Two separate solution reservoirs - Nanospider™ needle-free technology allows easy process optimization . Small footprint, simplicity - Easy to fit into your facility - Standard connections for easier plant in

 Open the catalog to page 1
NS 4S1000U-2

Nanospider™ Production Line NS 4S1000U TECHNICAL DATA TQujpMEN^ Production line Number of spinning units: 1 Number of spinning modules: 2 Modules can be operated independently, also with different polymers Total number of spinning electrodes: 4 (2 per module) Spinning electrode width: 1,0 m (configurable between 0,3 - 1,0 m) Equipment variables Spinning voltage: 0 - 140 kV Substrate speed: 0,2 - 12,0 m/min (depends on unwind / rewind system) Spinning distance: 150 - 250 mm (spinning electrode to substrate) Note: All dimensions without peripherals Substrate Max width: 1100 mm Potential substrates:...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.