NS 1S500U
NS 1S500U
- Small Volume Manufacturing: Ideal for quick scaling to high volume production with Nanospider™ technology, capable of full-time operation, and offers high-quality materials in a compact form.
- Sample Production for Research: Suitable for experimental work with adjustable spinning voltage, distance, and substrate speed. Equipped with sensors for humidity, temperature, and airflow for process optimization.
- Versatile Equipment: Supports continuous feeding with a peristaltic pump and batch mode for research. Includes integrated substrate unwind/rewind for thick membrane materials.
- Process Monitoring: Tracks process data such as airflow, humidity, temperature, voltage, and feeding speed, which can be analyzed on a PC. Features a touch screen interface.
- Polymer and Substrate Flexibility: Can spin various polymers and coat substrates like cellulose, synthetics, and fiberglass. Utilizes needle-free technology for easy optimization.
- Simple and Safe: Standalone machine with safety features, easy facility integration, and CE compliance.
- Process: Throughput varies with polymer and substrate. Effective nanofiber width is 300-500 mm. Operates at 20-30°C and 20-40% RH with airflow of 30-250 m³/h.
- Site Requirements: Requires 4x4 m space, low dust environment, and one operator. Needs exhaust ventilation and external grounding.
- Fiber Metrics: Fiber diameters range from 80-700 nm with a deviation of +/- 30%.
- Spinning Unit: Features one spinning electrode with a width of 500 mm, configurable between 300-500 mm.
- Equipment Variables: Spinning voltage ranges from 0-100 kV, substrate speed from 5-5000 mm/min, and spinning distance from 120-240 mm.
- Dimensions: Height: 2250 mm, Width: 1640 mm, Length: 1470 mm, Weight: 510 kg.
- Includes peristaltic pump, spinning carriages for batch mode, and an integrated extinguishing system. Optional peripherals include external substrate unwind/rewind and humidity/temperature control.
- Power consumption up to 1.4 kW. Continuous feeding lasts approximately 8 hours, with batch run times around 60 minutes. Regular maintenance requires about 2 hours per month.
- Complies with all CE requirements.
Catalog excerpts
Product profile Nanospider™ Production Line NS 1S500U Elmarco’s Nanospider™ Production Line NS 1S500U is the smallest nanofiber production equipment that delivers sufficient output for small volume manufacturing. Based on Elmarco‘s proprietary needle-free electrospinning process, the NS 1S500U combines industrial production technology with features of high-end laboratory tool. Capable of running batch and continuous feed operating modes, the NS 1S500U is a versatile asset for nanofiber product development and research. ® Continuous / batch operating modes ® Integrated unwind / rewind ® Process data tracking and its additional PC analysis ® 500 mm effective width of nanofiber layer RECOMMENDED USES FEATURES • Small volume manufacturing - Fastest upscale to Nanospider™ high volume production equipment - Full time shift operation capability - Delivers high quality materials in a compact and affordable form factor - Integrated substrate unwind / rewind . Sample production for applied research - Adapted for experimental work - Spinning voltage, spinning distance and substrate speed can be controlled - Humidity, temperature and air flow sensors for easy process optimization • Versatile equipment - Full time shift operation enabled by peristaltic pump for continuous feeding - Batch mode operation for initial research - Integrated substrate unwind / rewind with low substrate speed capabilities for thick membrane materials preparation . Process monitoring - The system tracks process data on the machine which is easily transferred to a PC for additional analysis: e.g. air flow, working humidity and temperature, voltage, current and feeding speed - Touch screen user interface • Polymer and substrate flexibility - Capable of spinning variety of polymers - High viscosity polymer solutions capability - Coat numerous substrates, including cellulose, synthetics and fiberglass - Nanospider™ needle-free technology allows easy process optimization . Simple and safe - Standalone machine - Safety shut off switches - Extinguishing system - Easy to fit into your facility - Meets all CE requirements
Open the catalog to page 1
Nanospider™ Production Line NS 1S500U TECHNICAL DATA TaujpMENj Spinning unit Total number of spinning electrodes: 1 Spinning electrode width: 500 mm (configurable between 300 - 500 mm) Stationary wire electrode system Integrated unidirectional substrate unwind / rewind Process Throughput: depends on polymer, substrate, process and fiber diameter Effective width of nanofiber layer: 300 - 500 mm Working temperature: 20 - 30 0C Working humidity: 20 - 40% RH Process air flow: 30 - 250 m3/hod Equipment variables Spinning voltage: 0 - 100 kV Substrate speed: 5 - 5000 mm/min Spinning distance: 120 -...
Open the catalog to page 2All Elmarco catalogs and technical brochures
INFINITY line2 Pages
NS 4S1000U2 Pages
NS 8S1600U2 Pages
NS LAB2 Pages
- Industrial air conditioner
- Floor-standing air conditioner
- Compact air conditioner
- Mobile air conditioner
- Commercial air conditioner
- Electrospinning machine
- Nanofiber electrospinning machine
- Programmable electrospinning machine
- Non-woven electrospinning machine
- Research electrospinning machine
- Laboratory electrospinning machine
- Compact electrospinning machine
- Industrial electrospinning machine
- Needleless electrospinning machine