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INFINITY line

INFINITY line

INFINITY line

Product catalog summary
Recommended Uses
- Optimized for mass production and designed for continuous 24/7 operation with an automated production control system.
Features
- Defect-free Technology: Suitable for HEPA and liquid filtration requiring minimal defects, achieving high filtration performance (99-99.99999%, E10-U16).
- Scalable Production Volume: Production can be increased by adding spinning units, with options to combine 1 to 4 units.
- Cost-effective Production: Optimized processes for specific polymers and substrates, with low solvent evaporation.
- Ready for Plant Integration: Configurable for in-line processing with standard connections for easy integration.
Process Overview
- Utilizes free-surface technology for continuous jet production, eliminating membrane defects and producing high-performance nanofiber membranes.
- Effective width of nanofiber layer: 1.6 m; Working temperature: 20-30°C; Humidity: 20-40% RH.
Site Requirements
- Requires 10 m x 20 m space with a ceiling height above 4 m and a low dust environment.
- Internet connection, compressed dry air (6-8 bar), inert gas (0.5 bar), and ventilation (2000 m3/h) are necessary.
Operational Details
- 24/7 operational capability with a start-up time of up to 20 minutes and polymer refilling time of 20 minutes.
- Regular maintenance ensures 85-89% uptime.
Production Line Specifications
- Includes 1 spinning unit with 2 modules, each having 4 spinning electrodes.
- Spinning voltage: 0-140 kV; Substrate speed: 0.01-5.0 m/min; Spinning distance: 150-250 mm.
Equipment and Dimensions
- Length: 13800 mm; Width: 9600 mm; Power consumption: approx. 5-10 kW.
- Includes peripherals like unwind/rewind with safety fencing and data storage with remote access.
Technical Data
- Meets all CE safety requirements.
- Scalability options with up to 4 spinning units and 32 spinning electrodes.
Contact Information
- Europe: [email protected], Americas: [email protected], Asia: [email protected], www.elmarco.com
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Catalog excerpts

INFINITY line-1

Nanospider Production Line INFINITY INFINITY line’s free-surface technology utilizes a spinning solution delivery method that produces continuous jets, effectively eliminating critical membrane defects. The configuration is a continues moving of spinning electrode (SE) in loop wire shape onto which a spinning solution is continuously deposited by a special static coating box. This enables production of high-performance nanofiber membranes for use in HEPA and liquid filtration. RECOMMENDED USES Full scale manufacturing - Optimized for mass production - Designed for 24 hours / 7 days operation - Automated production control system Defect-free technology - Suitable for HEPA and liquid filtration which require low to no defects - HEPA & ULPA filtration: high levels of filtration performance 99-99.99999% E10-U16 - Liquid filtration: Nanofibers can be applied to a composite as part of nano - and ultra- filtration Scalable production volume - Scalable concept to increase production volume by addition of spinning units - Combine 1, 2, 3 or 4 spinning units in line Cost effective production - Process optimization for particular polymer, substrate material and parameters of the product - Low volume polymer system - Low solvent evaporation Ready for plant integration - Configure for in-line processing - Easy to fit into your facility - Standard connections for easier plant integration

 Open the catalog to page 1
INFINITY line-2

Nanospider Production Line INFINITY TECHNICAL DATA TECHNICAL DATA EQUIPMENT Production line Number of spinning units: 1 Number of spinning modules: 2 Modules can be operated independently, also with different polymers Total number of spinning electrodes: 8 (4 per module) Spinning electrode width: 1,6 m Process Throughput: depends on polymer, substrate, process and fiber diameter Effective width of nanofiber layer: 1,6 m Working temperature: 20 - 30 °C Working humidity: 20 - 40% RH (influence on throughput) Equipment variables Spinning voltage: 0 - 140 kV Substrate speed: 0,01 - 5,0 m/min (depends...

 Open the catalog to page 2

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