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Elma Electronic AG
A_Elmaset_19Chassis_and_Sub_Rack_E

A_Elmaset_19Chassis_and_Sub_Rack_E

Product catalog summary

Overview:
The document provides comprehensive details on Elma's EMC chassis and sub rack solutions, focusing on Slimkit 10, Ecokit 11, Magic-/Spirit-Kit 11, and Systemkit 12K Rail. It covers specifications, configurations, and accessories for these products, emphasizing their applications and technical features.

Slimkit 10:

Overview: A 19-inch EMC chassis with a 1U height, designed for flexibility and customization, featuring a durable aluminum front panel.
Technical Features: Offers excellent EMC features, vibration-proof design, and easy assembly with removable panels.
Applications: Suitable for flat components, test equipment, telecommunication, audio, and radio equipment.
Configuration: Various options for panels and mounting chassis, with accessories like earthing sets and case feet.
EMC Characteristics: Three levels of electromagnetic shielding performance with detailed attenuation levels.

Ecokit 11:

Overview: Features aluminum side panels and mounting sections, designed for mounting PCBs and plug-in units.
Sub Rack Configuration: Options for width, height, and depth, with integrated or standard versions.
Adaptation Kits: Kits for recessed mounting of Eurocards and front sub-division horizontal IEC for card guides.
General Accessories: Includes perforated cover plates, earthing sets, card guides, and fan front panels.

Magic-/Spirit-Kit 11:

EMC sub rack in sheet steel designed for fast assembly and EMC without gaskets.

Systemkit 12K:

Modern EMC sub rack with a wide selection of assembly options.

Systemkit 12K Rail:

Sub rack solutions specifically designed for demanding railway applications.

Technical Information:
Includes line drawings and assembly instructions for the Slimkit 10, detailing dimensions and configurations for various components.

Edge Connector Extrusions:
Details two types of edge connector extrusions designed for specific standard extrusions and backplanes, available in various lengths.

Front Sub Division Vertical:
Components for mounting single and double eurocards in a 6 U Ecokit 11, including divider extrusions and assembly materials.

Horizontal Card Mounting Kit:
Designed for double eurocards, includes distance plates, length extrusions, tapped strips, and assembly materials.

Perforated Cover Plates:
Made from 1 mm sheet aluminum, providing mechanical protection for card areas.

Earthing Set:
Conforms to EN/VDE/SEV standards, includes necessary components for earthing.

Card Guides:
Available for various card depths and thicknesses, made from non-flammable plastic with ESD provisions.

Flat Front Panels:
Solid panels made from clear anodized aluminum, suitable for sub racks and enclosures.

Fan Front Panels:
Designed for horizontal ventilation and direct fan mounting, made from clear anodized aluminum.

Extruded Front Panels:
Clear anodized panels suitable for all sub racks and cases, featuring PCB mounting lugs.

Ejector Handles:
Ergonomic handles designed for easy assembly and extraction of plug-in units.

Card Locks and Handles:
Automatically secure PCBs in place, with transparent windows and labels for identification.

Specifications:
Detailed specifications for various components, including part numbers and dimensions, adhering to standards like IEC and IEEE.

Procedures:
Assembly and mounting procedures for different components, specifying the scope of delivery.

Standards and Compliance:
Systemkit 12K is RoHS compliant, emphasizing electromagnetic compatibility with specific attenuation levels.

Recommendations:
Suggests additional EMC parts for enhanced performance and contacting sales support for modifications.

Testing and Performance:
Systemkit 12K undergoes various tests to ensure functionality under extreme conditions, with detailed test parameters and results.

Key Data from Tables:
Includes part numbers, dimensions, and material specifications for components, performance levels for EMC shielding, and test conditions.

Salt Spray Test Specifications:
Details salt concentration, duration, and temperature for testing.

Systemkit 12K Overview:
Various assembly options and accessories, configurations include CPCI, VME, and VME64X standards.

Configuration Details:
Basic set includes side panels, front extrusions, tapped strips, and assembly materials.

Application Range:
Height extrusions available for 19" versions, suitable for telescopic rail mounting.

Scope of Delivery:
Includes telescopic rails, mounting brackets, and assembly materials for installation.

Reduction Kits:
Available for front and recessed mounting, made from conductive aluminum.

Bottom/Top Panels:
Available in perforated and solid versions, offering basic EMC-level protection.

EMC Front Sub Divisions:
Designed for 84 HP systems, offering advanced EMC-level protection.

Horizontal Card Mounting Kits:
For double Eurocards, offering card depth independence.

EMC Shielding:
Advanced EMC-level can be achieved with specific EMC sets.

Mounting Chassis:
Rugged aluminum chassis for mounting non-standard modules.

Card Guides:
Available in plastic and aluminum, designed for various card depths and thicknesses.

Card Guides and ESD Components:
Details various card guides and ESD components for different applications.

EMC Front Panels and Accessories:
Includes EMC front panels, gaskets, and ergonomic ejector handles.

Front Panels and Screws:
Details various front panels and screws for different configurations.

Specifications:
Detailed specifications for components used in sub racks and enclosures.

Optional Mounting:
Mounting can be done using M2 screws, washers, and nuts from the bottom.

ESD Clips:
Used for connecting the printed board with the case.

ESD Spring:
Used for connecting the ESD pin with the case.

Coding Pins:
Compliant with IEC60297-3-103, made of plastic with UL94 V-0 rating.

Standard Mounting:
Uses cross recessed pan head PT-screws for highest security.

Backplane-Shielding Vertical:
Designed as a shielding rear panel of the Systemkit 12K Rail.

Coding Stud:
Made of galvanized steel for SNCF back frame.

EMC-Shielding Material:
Includes EMC contact strips and gaskets for enhanced protection.

Catalog excerpts

The new slim 19-inch EMC chassis with an overall height of 1 U 2. Ecokit 11 The economic way to build up a simple card cage in different variants 3. Magic- /Spirit-Kit 11 EMC sub rack in sheet steel with a very fast assembly and EMC without gaskets 4. Systemkit 12K Modern designed EMC sub rack with a large selection of assembly options 5. Systemkit 12K Rail Sub rack solutions for demanding railway applications Elmaset Elmaset

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1.2.1 Slimkit 10 Basic Tray Front view 1.4.1 Line Drawings for Slimkit 10 1.4.2 Assembly SHEETtracs® Screw Plan view

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19“ EMC chassis 1 U Basic model can be transformed into a complete case by adding a rear panel, top cover as well as a mounting chassis Design allows numerous combinations to be assembled according to the application Hard and wear resistant aluminium front panel With or without perforations for optimised thermal solution EMC-Slimkit 10 can be presented in a number of attractive finishes for individual product tailoring Technical features • 19“ chassis with excellent EMC feature • Front panel: aluminium, frame construction: sheet steel, pre-galvanised • Vibration-proof • EMC shielding without...

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Elma’s EMC concept describes three levels of electromagnetic shielding performance (Performance Level). The attenuation levels will simplify the selection of sub racks for the user. Test setup: The first measurement E1 is without the enclosure. The next measurement E2 is made with the transmitting antenna installed inside the enclosure. The difference between the received signal without and with the enclosure represents the shielding effectiveness in dB. Performance Level 1 / Elma: Basic level 2 / Elma: Advanced level 3 / Elma: Superior level The standard configuration will provide you with an...

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1 : Slimkit 1 0 Configuration - 1 U - 240 mm / 360 mm - Solid / perforated - With / without handles - Different colours - Earthing Kit - Case feet

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1.2 Slimkit 10 EMC Chassis 1.2.1 Slimkit 10 Basic Tray • 0.75 mm sheet steel, pre-galvanised • With holes for fastening of mounting chassis, feet, earthing terminals, front / rear panel, top cover • Scope of delivery: • Basic Tray • Assembly material for mounting front panel, rear panel, mounting chassis, top cover (12 round head SHEETtracs® screws 3,0 x 6, Torx T10) • Front Panel see 1.2.2 • Rear Panel see 1.2.3 • Top Cover see 1.2.4 • Mounting Chassis see 1.2.5 1.2.1 Slimkit 10 Basic Tray

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• Rear: conductive, front: clear anodised / powder coated black (RAL 9005) / powder coated light grey (RAL 7035) • With or without black handles • Customised front panel upon request (see front panel service) • Scope of delivery: • Front panel • Handle set (2 black U-handles, 4 countersunk screws M2.5 x 8, Torx T8) in handle versions only • Assembly material for mounting front panel included in basic tray set

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• 0.75 mm sheet steel, pre-galvanised • With or without air perforation • Scope of delivery: • Top cover • Assembly material for mounting top cover included in basic tray set

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1: Slimkit 101.3 Accessories 1.3.1 Earthing Set • Enables cases to be earthed in conformance with EN / VDE / SEV • Scope of delivery: • 1 press-in threaded bolt M4 • 2 serrated lock washers • 2 hexagonal nuts M4 • 1 terminal clamp • 1 earthing symbol Serrated lock washer Earthing terminal symbol Clamp strap Serrated lock washer Hexagonal nut 1.3.2 Case Feet Tilt foot / Non-tilt foot Choice of colours: light grey (RAL 7035) or black (RAL 9005) Glass-fiber reinforced plastic, UL94 V-0 Up to 30 kg carrying capacity per set Scope of delivery: • 1 set of feet • Assembly material (8 cross recessed...

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1: Slim kit 1 0 1.4 Technical Information 1.4.1 Line Drawings for Slimkit 10 Side view Mounting chassis Plan view Plan view Plan view SideSide view view Front view Front view Front view 1.4.2 Assembly SHEETtracs® Screw • For a secure thin sheet metal joint with pre-hole 1.4.2 SHEETtracs® Screw Description 3 x 6, Torx T10 Material Steel, zinc-plated 1. Initial position Elmaset

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2.5.1 Perforated Cover Plates 2.5.4 Flat Front Panels 2.5.5 Fan Front Panel for Horizontal Ventilation 2.5.6 Fan Front Panels for Direct Fan Mounting 2.5.7 Extruded Front Panels 2.5.8 Front Panel with Cutouts for IEC Ejector Handles 2.5.9 Ergonomic Ejector Handles acc. to IEC 2.5.10 Card Locks and Card Handles 2.5.11 Card Holder acc. to IEC Standard 2.5.13 Protective Cover for 6 U Printed Board 2.5.16 Hexagonal Spacers M3 Thread 2.6.5 Edge Connector Extrusions

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Side panels are of 2 mm sheet aluminium The extruded aluminium 19" mounting sections have an effective thickness of 3 mm (Standard only) For mounting PCBs and plug-in units based on standard Eurocard sizes with depths of 160, 220 and 280 mm The use of cover plates is recommended where the sub rack is subjected to continuous vibration Side panel with integrated 19" section as a cost-saving solution for Ecokit 11 Integrated Features on the side panels allows the extrusions to be fixed with only half the number of screws Assembly example: Ecokit 11 Integrated Internal extrusion Internal extrusion...

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2: Ecokit 1 1 Configuration - 42 HP / 84 HP (incl. assembly material)) - 3 U / 6 U - With / without holes for handles - Standard / integrated - 216 mm / 336 mm 2.2.3 Handles 2.3 Adaptation Kits

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2: Ecokit 11 2.2 Ecokit 11 Sub Rack Configuration 2.2.1 Width • Choose the width of your sub rack • Set with or without centre extrusion • Scope of delivery: • 2 front extrusions, aluminium, clear anodised • 4 tapped strips M2.5 (6 for version with centre extrusion) • 2 internal extrusions • 1 centre extrusion (version with centre extrusion only) • Insulating strips (Backplane mounting only) • Assembly material (Torx screws) • Label strips see below • Choose the right height and depth on the next step (see 2.2.2) Other widths available on request 2.2.1.1 Label Strips • Scope of delivery: • 1...

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