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Customisation_and_Services_E

Customisation_and_Services_E
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Customisation_and_Services_E

Product catalog summary
Customisation and Services Overview
Elma specializes in customisation services for electronic packaging, focusing on adapting components for specific applications. Key services include customised front panel processing, electroplating, painting, silk screen printing, and assembly.

Customised Desktop and Compact Case Processing
Elma offers solutions for electronic device packaging using the G-Box as a base, providing optimal packaging, custom designs, and cost-effectiveness for small quantities. Applications include PC/104 systems, embedded systems, and industrial PCs.

Customised Front Panel Processing
Elma's CNC machining allows precise customisation of front panels, including cut-outs for connectors and components, with additional services like silk screen printing, electroplating, and painting.

Electroplating
Elma's facility offers decorative and hard surface finishes in RoHS-compliant colors, including anodising for corrosion protection and passivation for electrical conductivity.

Painting
Elma provides powder coating and wet painting services, offering a variety of colors and finishes for metal surfaces.

Silk Screen Printing
This technique is used for labeling and branding front panels, allowing for single or multiple color prints.

Assembly Services
Elma offers ISO9001:2000 certified assembly services for sub racks, cases, and accessories, ensuring quality and efficiency in both small and large batch assemblies.

Front Panel Express
This rapid customisation service delivers customised front panels within 6-9 working days, tailored to specific requirements.

EMC-Service
Elma provides electromagnetic compatibility services with three levels of shielding performance to protect electronic equipment from interference.

Thermal Analysis
Elma addresses thermal challenges in 19" system-based technology through empirical testing and theoretical simulations to optimise airflow and component positioning.

Introduction to CFD Simulation by Elma
Elma offers Computational Fluid Dynamics (CFD) Simulation services early in project lifecycles to identify potential thermal issues that could impact system performance.

Benefits of CFD Simulation
  • Optimized solutions tailored to specific needs.
  • Cost-effective approach utilizing customer CAD data.
  • Potential to replace prototype stages, accelerating project timelines.
  • Facilitates faster product development.

Expected Results from Thermal Simulation
  • Quick validation of design before prototype construction.
  • Optimized airflow over hot components, if necessary.
  • Comprehensive flow and temperature field analysis.
  • Results presented in accessible visual and written formats.

Elma's CFD services offer "cool" solutions to save time and money. For more information and a checklist, contact: [email protected]
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Catalog excerpts

Customisation_and_Services_E-3

Customised Front Panel Processing Silk Screen Printing Customised Desktop and Compact Case

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Customised Desktop and Compact Case Processing Our G-Box as a basis for your hardware and software solution: • Few parts = simple assembly • Balanced cost vs value ratio • Manufacturing of mini cases in your size and design Our G-Box as a basis for your mini case Elma Electronic AG has been operating successfully in electronic packaging for over 40 years. Our know-how is at your disposal. Try us! Your benefit • Your electronic devices will be optimally packaged - no compromises • In any RAL colour • Cut-outs on the front panel are either punched or laser cut and arranged entirely to your design...

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Your Possibilities Galvanized , sheet steel ELMA iveting S^screen Printing *Plastic coated aluminium sheet in RAL 7035

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Customised Front Panel Processing Inexpensive and Efficient Elma's machining possibilities open a greater range of applications. The compact CNC milling, drilling and engraving machine is designed for efficient machining of aluminium. The high-frequency spindle runs with an RPM range of up to 60'000. This makes effective and precise machining of all the front panels possible, especially with smaller tools. It is easy to produce your customised front panel. e.g. with cut-outs for: • Electronic Connectors (e.g. D-Sub, SCSI, RJ45, USB...) • Fiber-Optic Connectors • LEDs • Switches • Terminals •...

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Electroplating • Our electroplating facility is one of the biggest and most sophisticated in the area. With more than a hundred programs, we have the possibility, to electroplate almost every aluminium part with it's optimal program. Anodising Decorative and Hard Surface in Different Colours: • Clear • Deep black (MLW) • Turquoise blue (PLW) • Brand red (ML) • Gold-Yellow (L) • Blue (G) • Turquoise green • All colours RoHS compliant Process: With the anodic oxidation hard and wear-resistant aluminium surfaces are produced with sulfuric acid electrolytes. These oxide coatings improve not only...

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Painting Powder Coating Powder coating is a method of applying coatings to surfaces without using solvents. The coating is applied as a free flowing powder and heated to cause it to flow and adhere to the surface. The powder may be a thermoplastic or a thermoset polymer. It is normally used to create a hard finish on metals. Powder coating is mainly used for coating of metals, such as "white goods", aluminium extrusions and automobiles. The polymer used by Elma is polyesterepoxy. The most common way of applying the powder coating is to spray the powder using an electrostatic gun. The gun imparts...

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Silk Screen Printing Silk screening is a print making technique that creates a sharp-edged single-colour image using a stencil and a porous fabric. Printing Technique: A screen is made of a piece of porous, finely woven fabric (originally silk, but typically made of polyester or nylon) stretched over a wooden or aluminium frame. Areas of the screen are blocked off with a nonpermeable material - a stencil - which is a negative of the image to be printed; that is, the open spaces are where the ink will appear. The screen is placed on top of the front panel. Ink is placed on top of the screen, and...

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Assembly By assembly, Elma means the action of putting together the separate parts of what is intended to be assembled. This goes from providing the parts to the final checking/testing of the assembly. Why Choose Elma’s Assembly Services? • Elma’s assembly facilities are certified ISO9001:2000 • Elma is equipped for quick and reliable small an large batch assembly • A flexible working environment can be quickly and efficiantly configured to assembly needs • The assembly aids are laid out ergonomically • Elma has a dedicated team of assembly operatives • Ongoing training and continuous improvement...

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Front Panel Express: The Way it Works... • Customised front panel processing in only 6 - 9 working days! • Front panel express is Elma’s rapid customisation service for front panels. It is designed to speed up your production programme and provide a fully customised front panel solution to your exect requirements. 1. Choose a front panel size 2. Choose the required handles 3. Draw the requested cut-outs and markings, preferable in a DXF format. You can download files of the handles and front panelsfrom www.elma.com 4. Choose the requested surface: • Front side clear anodised and rear side conductive...

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C u s tomisatio n a n d S e r v i c e s Location within the Sub Rack:  front mounting  rear mounting  no EMC-Features  extruded front panel with EMC-gasket front panel height front panel width front panel thickness  as per attached paper drawing  as per attached dxf/iges file  corner radius max. 3 mm  corner radius max. 1 mm  corner radius max. 0.5 mm Attached drawing/file number: Cut-Out Form:  aluminium  sheet steel zinc plate Internal Surface:  no specification  raw/untreated  clear passivation (conductive)  anodised, colour: _______________________________________  powder...

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Cu stom is a tio n a n d S e r v i c e s Artwork Master:  as per attached film  as per attached paper drawing  as per attached dxf/iges file  as per attached tif file attached drawing/file number: ______________________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ Accessories Front Panel Screws & Bushes:  without  press-in bushes M2.5  captive screw head: ____________________________________  without  top; type: _____________________________________________...

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EMC-Service "Electromagnetic comptability is the ability of a system to operate in the intended environment without causing or suffering unacceptable degradation of performance due to unintentinal electromagnetic radiation or response." The EMC characterstics of a system therefore consist of an appropriate immunity from interference (noise immunity) and a limited emission of interference (noise emission). Elma's EMC concept describes three levels of electromagnetic shielding performance (Performance Level). The attenuation levels will simplify the selection of sub racks for the user. Test setup:...

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