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Ellis brochure

Ellis brochure

Product catalog summary

Overview: This document is an electrical product catalogue from Ellis Patents Ltd, focusing on cable cleats designed to contain short circuit forces, ensuring safety and reliability in various industrial applications. The catalogue emphasizes the company's commitment to safety, innovation, and precision engineering.

Specifications and Standards: Ellis cable cleats are tested according to the international standard IEC61914:2009, ensuring they exceed industry requirements. The products are also compliant with the London Underground standard 1-085 and have American Bureau of Shipping type approval.

Product Range: The catalogue includes a variety of cable cleats such as Emperor, Vulcan +, Alpha, Vari-cleat, and Atlas, each designed for specific applications and environmental conditions. The cleats are available in different materials, including stainless steel and aluminum, and are suitable for trefoil, single, quad, or bundled cables.

Key Features:

Emperor Cleats: Made from Type 316L stainless steel, designed for high short-circuit levels, with integral Low Smoke and Fume Polymeric liner.
Vulcan + Cleats: Compact design for moderate short-circuit levels, with Low Smoke and Fume Zero Halogen Polymeric liner.
Alpha Cleats: Robust aluminum cleats with options for polymeric bases to prevent galvanic corrosion.
Vari-cleat: Offers flexibility with separate over-straps for easy installation post-cable positioning.

Installation Recommendations: The document provides detailed installation guidelines, including recommended bolt sizes and spacing for economical installation. It also highlights the availability of bespoke solutions and additional accessories.

Testing and Assurance: Ellis Patents emphasizes rigorous testing and development, offering reports and video footage to demonstrate product reliability. The company positions itself as an industry expert, providing assurance of safety and performance.

Conclusion: Ellis Patents Ltd offers a comprehensive range of cable cleats designed to meet high safety standards and withstand various environmental conditions. Their focus on innovation, precision engineering, and customer insight ensures that their products are reliable and fit for purpose.

Atlas Cleats: Atlas cleats are designed for single cable applications and can be fixed using one bolt, two bolts, or a framing channel. They are made from galvanized steel with a stainless steel top bolt to prevent eddy currents. The cleats include Low Smoke and Fume Zero Halogen Polymeric pads to protect cables during short circuit conditions. Various models are available for different cable diameters, with specific dimensions and weights provided for each type.

FlexiStrap: FlexiStrap is an intermediate short circuit strap designed for trefoil cables, available in standard (SD) and heavy-duty (HD) forms. It is made from Type 316L stainless steel and can withstand high short-circuit levels. The strap is easy to install and can be paired with Vulcan + or Emperor cleats. It is tested according to IEC 61914:2009 and can be supplied with or without a Low Smoke and Fume Zero Halogen Polymeric liner.

Phoenix Cable Clamps: These clamps are fireproof, corrosion-resistant, and easy to fit, designed for Fire Protection (FP) rated cables. Made from Type 316L stainless steel, they are available in 11 sizes for cables from 10mm to 65mm in diameter. They have been tested for fire resistance according to BS 5839-1:2002.

Centaur Cable Saddles: Centaur cable saddles are used for securing large diameter insulated HV cables, typically 275kV to 400kV. They are made from extruded and pressed aluminum with a hinged overstrap and are available in lengths of 400, 600, and 800mm. The saddles are designed to accommodate thermal expansion and prevent contact with sharp edges.

Matrix Cable Cleat: The Matrix cable cleat is a customizable solution for cleating multiple cable runs to cable ladders or steel frameworks. It is available in hot-dipped galvanized steel or Type 316L stainless steel, with plastic support pads made from low smoke and fume Zero Halogen Polymeric material.

One & Two Hole Cable Clamps: These clamps are available in aluminum or non-metallic materials, designed for fixing power cables in various environments. They are available in different sizes and configurations, with specific dimensions and weights provided for each type.

Triplex Cable Surround: This product is used within a single cable cleat to secure triplex cables, allowing them to be cleated at any point along their length. It is made from LSF Zero Halogen Polymeric material and tested according to EN 50368:2003.

Product Overview: The document provides detailed specifications and applications for various cable fixing products, including cable clamps, clips, and cleats. These products are designed for securing power cables in both indoor and outdoor environments, with materials ranging from flame retardant nylon to polypropylene.

Heavy Duty Single Bolt Fixing Cableclamp: These clamps are made from flame retardant, zero halogen, phosphorus-free nylon and come with a zinc passivated mild steel support bracket. They are used for fixing larger cables with a single 12mm bolt, suitable for both indoor and outdoor applications. The document lists various part numbers with specific dimensions and weight details.

Basket Tray Clip: Manufactured in 316L stainless steel, this clip is used to secure cable cleats to basket trays. It has been tested successfully with Emperor and Vulcan Trefoil Cleats, supporting short circuit levels up to 136kA with specific cleat spacing.

Elite Range-Taker Cableclamp: Available in black polypropylene or flame retardant nylon, these clamps feature a releasable strap for easy reinstallation. They are used for fixing power cables in various environments.

Industrial Cableclamp: These clamps are tested according to EN 50368:2003 standards and are available in black LLDPE or London Underground approved materials. They are designed for fixing power cables in diverse settings.

Earthing Strip Clip: Available in both metric and imperial sizes, these clips are used to fix PVC coated, bare copper, or aluminium strips. They are manufactured in black or grey flame retardant polypropylene.

Cable Conduit Clip: Made from black or white nylon, these clips are used for fixing conduits in various applications. They feature a captive hinged over-strap for secure installation.

Framing Channel Accessories: Includes channel end caps and butterfly clips, manufactured in polypropylene or nylon. These accessories are used for securing cables to framing channels and can accommodate cable ties.

Thermal Spacer and Insulation Plate: These components are used to ensure cable separation and prevent galvanic reactions between dissimilar metals. They are made from polypropylene and are suitable for use with cable ladders and framing channels.

Single and Multi-Way Cable Cleats: These cleats are designed for securing armoured power cables on flat surfaces or poles. They are available in various configurations, including single, two, and three-way designs, and are made from polypropylene or flame retardant materials.

Specialist Cable Fixings: Includes products like the Single Way Snap on Saddle Clip and ABC Wall Cleat, designed for mounting cables on flat surfaces or walls. These products are tested to specific standards and are available in various sizes and materials.

Jointers’ Tools: The document lists tools for joining cable cores, available in three and four-core configurations. These tools are designed for specific core ranges and sizes, with detailed weight and packaging information.

Cable Core Guard: Manufactured in nylon, this product is used to provide separation between cable cores during cutting operations.

Specifications: The document details various cable management products manufactured by Ellis Patents Ltd, including Cable Core Formers, Wedges, Spreaders, Strippers, Twisters, Hangers, and Suspension Hooks. These products are primarily made from materials like Nylon, Acetal, and Mild Steel, and are designed for specific functions such as holding, separating, and supporting cable cores during installation and maintenance.

Procedures and Standards: The products comply with international standards such as IEC 60900-1:2004 for dielectric testing and BS EN ISO 1461:1999 for galvanization. The document emphasizes the importance of short circuit testing as per IEC 61914:2009 to ensure the reliability and safety of cable cleats under fault conditions.

Recommendations: Ellis Patents Ltd offers bespoke solutions tailored to specific customer needs, including non-standard structures, sizes, and specialist surface treatments. They provide technical advice on cleat type and spacing for specific installations, ensuring optimal performance and safety.

Key Data from Tables: The tables provide detailed specifications for each product type, including dimensions, material, weight, and packaging quantities. For example, Cable Hangers are available in various sizes to accommodate different cable diameters, with specific dimensions and weights listed for each model.

Innovation and Quality Assurance: Ellis Patents Ltd is committed to innovation and precision engineering, utilizing state-of-the-art facilities for rapid prototyping and testing. Their products are designed to withstand extreme conditions and are tested rigorously to exceed industry standards, ensuring safety and reliability.

Market and Applications: The company serves a wide range of industries, including power generation, transportation, oil and gas, and telecommunications. Their products are used in critical infrastructure projects worldwide, such as the Channel Tunnel Rail Link and nuclear power plants.

Contact Information: Ellis Patents Ltd is based in North Yorkshire, UK, and can be contacted via phone, fax, or email for sales inquiries and technical support.

Catalog excerpts

Ellis Patents Ltd High Street, Rillington, Malton, North Yorkshire YO17 8LA United Kingdom Electrical Product Catalogue

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Ellis design and manufacture solutions for cabling environments globally. With 50 years of innovation and testing behind us, we are recognised as the world’s leading supplier of safety critical electrical cable cleats. Every day, vital operations and services such as the channel tunnel rail link, nuclear power plants and oil rigs rely on our products to keep them running safely. Holding Power is our guarantee that Ellis cable cleats will contain short circuit forces – protecting your people, power and plant. Without fail. Tested to Perfection Since the birth of the company, we’ve been working...

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Contents Emperor Matrix & ProTect One & Two Hole Cableclamps - Aluminium One & Two Hole Cableclamps - Non Metallic Heavy Duty Single Bolt Fixing Cableclamp Triplex Cable Surround Basket Tray Clip Industrial Cableclamp Elite Range - Taker Cableclamp Earthing Strip Clip Cable Conduit Clip Framing Channel Accessories Specialist Cable Fixings for Utilities Jointers’ Tools Cable Hangers Suspension Hooks Leather Suspenders Bespoke Solutions and Products Short Circuits and Short Circuit Testing

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Max S/C Test Level Cleat Spacing 156kA Stainless Steel Cable Cleats Patent No. UK Patent GB 233 9237 When you need cleats that withstand the highest levels of short-circuit. The Emperor range offers the ultimate protection against the harshest conditions, and its unique design means it can be quickly installed. Manufactured in Type 316L stainless steel, Emperor cleats are available in multiple sizes with range-taking capability, to suit trefoil or single cables. To protect and cushion the cables during short circuit conditions, the cleat is supplied with an integral Low Smoke and Fume Polymeric...

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SELECTION TABLE FOR TREFOIL CABLE APPLICATION (American Bureau of Shipping) Type Approval. Emperor Cable Cleats are compliant with the requirement of London Underground Standard 1-085. Product Register No. 362.

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Cleat Spacing Stainless Steel Cable Cleats Patent No. UK Patent GB 236 1029 When you need cleats that withstand moderate levels of short-circuit. Our Vulcan + cleats have a unique compact design so they can be easily installed, even when space is limited. Vulcan + cleats are available in multiple sizes with range-taking capability, to suit trefoil, single, quad or bundled cables. Manufactured in Type 316L stainless steel, Vulcan + offer excellent protection against the harshest environmental conditions. To protect and cushion the cables during short-circuit conditions, the cleat comes with an...

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SeleCtioN taBle for trefoil aND SiNGle CaBle aPPliCatioN Single Cable range SeleCtioN taBle for QUaD CaBle aPPliCatioN fixing Holes (American Bureau of shipping) type Approval. VRt+06 4CG8 Vulcan VRt+ Cable Cleats are compliant with the requirement of London Underground standard 1-085. Product Register no. 361.

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Max S/C Test Level Cleat Spacing 96kA Aluminium Trefoil Cleats Patent No. UK Patent GB 240 5900 A new, stronger alternative to the traditional aluminium cleat. Manufactured in extruded aluminium (6000 series) to BS EN 755. Our Alpha cleats are even more robust than our original trefoil cast cleats. Alpha cleats come with easy one bolt fixing and zinc plated steel closing fasteners. Alpha cleats are available with two base options: Aluminium or Polymer. The polymeric base can be used to prevent galvanic corrosion, where this could be a problem.

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fixing Holes special options: single versions available to specific cable diameters. Polyester coating and alternative fasteners are available on request. (American Bureau of shipping) type Approval. ALP05-Ano 4CG8 the Alpha Cable Cleats are compliant with the requirement of London Underground standard 1-085. Product Register no. 360.

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Max S/C Test Level Cleat Spacing 101kA Stainless Steel and Aluminium Cable Cleats Patent No. UK Patent GB 226 1014 When you need compact cleats where the base can be fixed before the cables are in position. Vari-cleats withstand moderate levels of short-circuit and have a separate over-strap that can be installed once your cables are in position. Available for trefoil, single or bundled cables, Vari-cleats come in over 30 sizes with range-taking capability. The patented design includes a base cast in aluminium (optional polyester or Kelvar coatings are available on request). The over-strap is...

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SeleCtioN taBle for SiNGle aND trefoil aPPliCatioN Part No. - Suffix (See below) VC-AN1VC-AN2VC-AN3VC-AN4VC-BN1VC-BN2VC-BN3VC-BN4VC-CN1VC-CN2VC-CN3VC-CN4VC-DN1VC-DN2VC-DN3VC-DN4VC-EN1VC-EN2VC-EN3VC-EN4VC-FN1VC-FN2VC-FN3VC-FN4VC-GN1VC-GN2VC-GN3VC-GN4VC-HN1VC-HN2VC-HN3VC-HN4- Dimensions mm fixing Holes W a No liner B Linered C Heavy Duty No liner D Heavy Duty Linered N Natural P Polyester - Black K Kelvar C Kelvar & Flange Nut special options: Cleats for multi-cable bundles available on request.

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Max S/C Test Level Cleat Spacing 112kA Galvanized Steel Cable Cleats Patent No. UK Patent GB 228 4444 When you need cleats that withstand high levels of short-circuit, and that have more fixing options. Atlas cable cleats are available for trefoil and single cable applications and can be fixed using one bolt, two bolts or a framing channel fixing. Manufactured in galvanised steel, Atlas cleats are supplied with a stainless steel top bolt to eliminate eddy currents. To protect and cushion the cables during short circuit conditions, the cleat comes with integral Low Smoke and Fume Zero Halogen...

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SeleCtioN taBle for trefoil CaBle aPPliCatioN fixing Holes framing Channel fixing Holes SeleCtioN taBle for SiNGle CaBle aPPliCatioN Single Bolt fixing Holes framing Channel fixing Holes fixing Holes to order please add fixing suffix: two Bolt - tB single Bolt - SB Framing Channel - fC

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Intermediate Short Circuit Strap Patent Applied for: GB1000963.7 Retain ultimate protection when your cleats are widely spaced. Immensely strong intermediate straps that can be used on trefoil cables with our Vulcan + and Emperor cleats, for a more cost effective solution. Available in a standard or heavy duty form, the FlexiStrap is manufactured from Type 316L stainless steel, and can withstand the highest levels of short-circuit. The unique registered design is easy to use and can be rapidly installed. In its standard form (SD), FlexiStrap would typically be paired with Vulcan + cleats and...

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Ellis brochure

Ellis brochure

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