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PRODUCT CATALOGUE

PRODUCT CATALOGUE
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PRODUCT CATALOGUE

Product catalog summary
Company Overview: ELK Motor, established by the major shareholders of Yılmaz Reduktor, specializes in manufacturing electric motors ranging from 63 to 315 frame sizes. The production facility is located in Çerkezköy, Tekirdağ, covering a 50,000m² closed area within a 135,000m² open area.
Product Specifications: ELK Motors are designed to meet European standards and are available in IE2, IE3, and IE4 efficiency classes. They comply with IEC, EN, and UL standards, allowing for easy interchangeability between IE2 and IE3 motors due to identical external dimensions.
Manufacturing Process: The motors are produced entirely in-house, with components such as motor shafts and end shields manufactured using CNC machines. Rotor and stator cores are processed on automatic lines, and stator cores are wound and varnished using automatic dipping or VPI methods.
Quality Assurance: ELK Motor holds ISO 9001 certification and UL approval, ensuring compliance with quality management systems and product standards.
Technical Information: The document provides detailed technical specifications, including mechanical and electrical construction, compatibility with various standards, and operational guidelines for different environmental conditions. It also covers the use of motors with variable speed drives and provides information on winding insulation and temperature rise classes.
Product Range: The catalog includes three-phase and single-phase motors, with detailed descriptions of IE2, IE3, and IE4 motors, along with their dimensions and additional features like PTC thermistors, thermal switches, and anti-condensation heaters.
Materials and Construction: Motors are constructed using materials such as aluminum, cast iron, and steel sheets, depending on the frame size. The document details the mechanical construction, including detachable feet for flexible mounting and symmetrical housing design for easy modifications.
Environmental and Operational Conditions: ELK Motors are designed to operate efficiently in ambient temperatures up to 40°C, with performance adjustments for higher temperatures. They are also suitable for use with variable speed drives, with specific guidelines for frequency ranges and fan requirements.
Electrical Construction and Connections: ELK Motors feature insulation Class F, ensuring a longer service life and the ability to operate under harsh conditions. Class H insulation is available upon request. Motors should be connected in star or delta configurations based on the rated voltage and network voltage.
Frequency and Load: Motors can operate at 60Hz networks, with changes in rated values such as voltage, speed, power, torque, and current. The document provides a detailed table of these changes.
Protection and Construction Standards: ELK Motors comply with IEC 60034-7 standards and feature IP55 protection as standard, with options for IP65, IP56, and IP66.
Winding Insulation and Temperature Rise: Standard motors have Class F insulation with a maximum permissible winding temperature of 155°C at 40°C ambient temperature. Class H insulation allows for a maximum temperature of 180°C.
Mounting Codes: Mounting codes are provided according to IEC 60034-7, detailing horizontal and vertical mounting positions.
Radial and Axial Loads: The document outlines permissible radial and axial loads for different mounting positions and motor speeds, calculated for a bearing lifetime of 20,000 hours according to ISO 281.
Bearings: Standard ELK Motors are equipped with ball bearings with ZZ shields, with optional NU-NJ bearings.
Overview: This document provides technical specifications and data for various types of electric motors, focusing on permissible loads, motor efficiency classes, construction types, and electrical characteristics.
Specifications: The document outlines permissible axial and radial loads for motors with different pole configurations and speeds, calculated for a bearing lifetime of 20,000 hours according to ISO 281 standards.
Motor Type Codes: Motor types are categorized by housing material, phase, and frame size, with a coding system for identifying motor specifications.
Electrical Characteristics: Detailed tables list motor power, speed, current, torque, power factor, efficiency, and other performance metrics for motors operating at different voltages and frequencies.
Recommendations: The document suggests selecting motors based on specific application requirements, considering factors like permissible loads, efficiency, and construction type.
Technical Specifications: The document provides detailed specifications for three-phase and single-phase motors, including frame sizes, number of poles, and various dimensions and tolerances according to TS EN 50347 standards.
Nameplate Information: The nameplate on the motors provides critical identification and technical data, including rated voltage, motor type, efficiency class, and more.
Spare Parts: The document lists spare parts for both three-phase and single-phase motors, emphasizing the importance of specifying the motor serial number, type designation, and product code when ordering spare parts.
Additional Features: Features such as PTC thermistors, thermal switches, anti-condensation heaters, and drain holes are discussed.
Optional Components: The document describes optional components like electromagnetic brakes, hand release brakes, and more.
Contact Information: Contact details for ELK MOTOR's sales office and factory headquarters are provided for further inquiries and support.
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Catalog excerpts

PRODUCT CATALOGUE-3

ELK Motor has been founded by major shareholders of Yılmaz Reduktor, as a continuation of the product family. ELK Motor manufactures electric motors from 63 up to 315 frame size in a 50.000m² closed area built on a 135.000 m² open area. All motor series are designed and manufactured in accordance with European standards and in IE2, IE3 and IE4 efficiency classes. The main design and technology of ELK Motor is completely suitable to the IE3 efficiency class. Since the outside dimensions of the IE3 and IE2 design are completely same, the replacement of the IE2 motor with IE3 motors will be done...

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PRODUCT CATALOGUE-4

CONTENTS TECHNICAL INFORMATION IEC/EN/UL Compatibility Mechanical Construction Electrical Construction Electrical Connections Motors at 60Hz Network Motors With Variable Speed Drives Motors in Several Environmental Conditions Winding Insulation/ Temperature Rise Classes Protection Classes Construction Types Bearings Radial Loads Axial Loads PRODUCT TYPE CODES THREE PHASE MOTORS IE2 MOTORS DIMENSIONS SINGLE PHASE MOTORS IE2 MOTORS DIMENSIONS ADDITIONAL INFORMATION Three Phase Motors Nameplate Description Single Phase Motors Nameplate Description Three Phase Motors Spare Parts Single Phase Motors...

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PRODUCT CATALOGUE-5

Technical Information

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PRODUCT CATALOGUE-6

IEC / EN / UL Compatibility All of standard ELK Motors are designed, manufactured and tested according to the IEC and EN standards given below. Methods for determining losses and efficiency Classification of degrees of protection Symbols of construction and mounting arrangements Terminal markings and direction of rotation Noise limits Built-in thermal protection Vibration limits Functional evaluation of insulation system Efficiency classes (IE Code) Standard voltages Dimensions and output for electrical machines Electromagnetic compatibility Rotating Electrical Machines - General Requirements...

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PRODUCT CATALOGUE-7

Mechanical Construction 63-180 frame size ELK Motors provides flexibility for different mounting types through their detachable feet which can be mounted on three sides. This feature allows terminal box assembly on the desired side. Terminal box is on the top for standard motors. 200-315 frame size motors have fixed feet construction. Additionally the housing and end shields are designed symmetrically for all the frame sizes, so that the drive and non-drive side end shields can be replaced and the direction of the rotor shaft group can be changed. By making this end shields and rotor shaft group...

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PRODUCT CATALOGUE-8

Electrical Construction Standard ELK Motors have insulation Class F while the temperature rise is Class B. This means the motors will have a longer service life and work under hard conditions. Upon the customer's request, Class H insulation motors are manufactured. Electrical Connections Cable Gland and Blind Cap Frame Size Cable Glands Blind Cap Terminal Connections Frame Size Terminal Size The motors shall be connected in star or delta according to rated voltage given in their nameplate and the network voltage that they will be connected. For phase to phase 400V supply the motors with 230/400V...

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PRODUCT CATALOGUE-9

Motors at 60Hz Network Standard ELK Motors that have been manufactured for 50 Hz power supply can be used at 60Hz network. The ratios given below indicate changes in the given rated values. 50 Hz Rated Voltage 230V 400V 400V Rated Speed Rated Torque Rated Current Break Down Torque Starting Torque Rated Power Motors With Variable Speed Drives Standard ELK Motors are suitable for variable speed drives. The frequency range that the motor can be driven wit their fan is given below with blue line. If the motor will be driven in a wider range then a separately driven fan is necessary. By using a separately...

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PRODUCT CATALOGUE-10

Winding Insulation / Temperature Rise Classes INSULATION CLASS All standard motors in the ELK Motor range have F (155 ° C) class electrical insulation system. However, by means of its superior design features, the temperature rise of all standard motors remain within the Class B temperature rise limits when operating under rated conditions. Depending on the safety margin of the temperature rise class provided, our motors can provide 15% higher rated output power with a service factor of 1.15 (SF). Maximum Winding Temperature Limits of Winding Temperature Ambient Temperature Class B insulation...

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PRODUCT CATALOGUE-11

Construction Types ELK Motors are manufactured according to International Mounting Standard IEC 60034-7. Mounting codes and diagrams according to IEC 60034-7 Horizontal Mounting Codes I Vertical Mounting Codes I

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PRODUCT CATALOGUE-12

Bearings Standard ELK Motors are equipped with ball bearings with ZZ shields as listed below, according to frame size. NU-NJ bearings are optional. Frame Size

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PRODUCT CATALOGUE-13

Radial Loads Radial Load (FR): Radial load can be calculated according to below written formula. Calculated radial load must be below permissible radial loads given at tables. If above, please contact with us. Correction of Permissible Radial Load If the radial load is applied between points x0 and xmax, the permissible radial load can be corrected with the following formula. P: Motor Power (kW) D: Pulley Diameter (mm) n: Motor speed (rpm) k: Radial load factor • Spur Gears, chain drives with low speed = 2,1 • Trigger Belts = 2,5 • V type belts = 5 FR

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Radial Loads HORIZONTAL MOUNTING - Permissible Radial Loads Mounting Positions IM: B3, B5, B6, B7, B8, B14, B34, B35 Fa = 0 Frame Size Fa0 : Permissible axial load Fr : Radial load : Permissible radial load at shaft spigot. Fr0 Fr max : Permissible radial load at shaft end point. Permissible loads are calculated for Lh10 20000 h bearing lifetimes according to ISO 281.

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PRODUCT CATALOGUE-15

Axial Loads HORIZONTAL MOUNTING - Permissible Axial Loads Mounting Positions IM: B3, B5, B6, B7, B8, B14, B34, B35 Frame Size Fa0 : Permissible axial load Fr : Radial load : Permissible radial load at shaft spigot. Fr0 Fr max : Permissible radial load at shaft end point. Permissible loads are calculated for Lh10 20000 h bearing lifetimes according to ISO 281.

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PRODUCT CATALOGUE-16

Axial Loads VERTICAL MOUNTING - Shaft Pointing Upwards - Permissible Axial Loads Mounting Positions IM: V3, V6, V19, V35, V37 Frame Size Fa0 : Permissible axial load Fr : Radial load : Permissible radial load at shaft spigot. Fr0 Fr max : Permissible radial load at shaft end point. Permissible loads are calculated for Lh10 20000 h bearing lifetimes according to ISO 281.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.