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Programmable controller Installation manual

Programmable controller Installation manual
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Programmable controller Installation manual

Product catalog summary
Introduction
The manual is designed for easy reference, featuring a reference column for quick information location, cross-references with hyperlinks for navigation, and icons indicating important information, notes, and tips.
General Description
The FREE Evolution is a high-end programmable controller from the Eliwell range, suitable for various HVAC/R applications.
Specifications and Main Functions
The document outlines the specifications and main hardware functions of the controller, though specific details are not provided in the excerpt.
Mechanical Installation
Details on mechanical dimensions and installation procedures are provided to ensure proper setup.
Electrical Connections
This section includes general warnings, power supply details, analogue input connections, serial connections, and wiring diagrams. Examples of connections for various probes and transducers are provided.
Technical Data
Includes general specifications, I/O features, display information, serials, transformer details, and EVS plug-in information. It also covers mechanical dimensions, permitted use, improper use, and a disclaimer.
User Interface
Describes the keys, first power-on procedures, and menu navigation, including system menu and BIOS configuration.
Physical I/O Configuration
Details on configuring analogue inputs, digital inputs, digital outputs, analogue outputs, and DIP switches.
Parameters
Includes a parameter table for reference.
Models and Accessories
Lists different models and accessories available, including those with and without displays, expansion modules, plug-ins, and terminals.
Overview: The document provides a comprehensive guide on the FREE Evolution system, which is designed for high performance in memory, connectivity, and user interface. It includes models that are DIN rail-mounted for easy installation and wiring, and it is compatible with the FREE Studio development tool for programming and customization.
Specifications: The FREE Evolution EVD/EVC models feature 27 inputs/outputs, including analogue and digital options. The system is expandable with up to 12 extra modules and supports various power supplies (24V~/c or 48Vc). The EVD model includes a built-in graphics user terminal, while the EVC model requires a remote terminal for configuration.
Mechanical Installation: The document emphasizes safety during installation, advising that all operations be performed by qualified personnel. The devices are designed for 8DIN rail mounting, and specific instructions are provided for installing the EVK terminal and EVS plug-ins.
Electrical Connections: Detailed guidelines are provided for connecting the system, including warnings about power supply compatibility and the separation of signal and power cables to prevent electromagnetic interference. The document also covers serial connections, including CAN and RS485, and provides specifications for cable types and configurations.
Wiring Diagrams: The document includes diagrams for various models, illustrating the connections for digital and analogue inputs and outputs, as well as the integration of plug-in modules.
Example Connections: Examples are provided for connecting different types of transducers, including NTC/PT1000 probes, 0-10V transducers, and 4-20mA pressure transducers, with recommendations for specific Eliwell products.
Fan Module Connection Example
There are five available analogue outputs (AO1 to AO5) for connecting fan modules, such as CFS 4-20mA or 0-10V. The document provides a diagram illustrating the connection setup.
Serial Connection Examples
  • CAN Connection Example 1 (Field): Involves a FREE Evolution EVD, an EVE expansion, and an EVK1000 terminal connected via CAN, with the terminal powered by the EVD.
  • CAN Connection Example 2 (Network): Similar setup as Example 1, but includes an EVC connected in CAN binding.
  • RS485 Connection Example: Describes connections using RS485 with an EVD, EVE expansion, and EVK1000 terminal.
  • RS485 Connection with FREE Smart Network: Involves a FREE Smart system connected in RS485 with FREE Evolution, including various remote terminals and expansions.
  • CANOpen Network Connection: Allows a maximum of one EVD as MASTER and up to 12 EVEs as SLAVES, with up to two EVK1000 terminals.
EVS Plug-in
Plug-ins are 2DIN modules that connect to FREE Evolution controllers. They include RS232, RS485, CAN, and Ethernet options, each enabling different communication protocols like Modbus RTU, ASCII, and TCP.
Technical Data
  • General Specifications: Includes supply voltage, power draw, insulation class, operating temperature, and humidity ranges.
  • Classification: Compliance with European Directives and standards, mounting options, and safety classifications.
  • I/O Features: Details on digital and analogue inputs/outputs, including configurations and specifications.
  • Display: Information on the display features of EVD models and remote terminals.
  • Serials: Describes various serial communication options available for different models.
  • Transformer: Specifications for connecting to a suitable current transformer.
  • Mechanical Dimensions: Dimensions for FREE Evolution devices and plug-ins.
  • Permitted Use: Safety instructions for installation and use.
  • Improper Use: Warnings against unauthorized use and potential liabilities.
User Interface
The front panel serves as the user interface for performing operations related to the device.
Overview: The document provides technical specifications and operational procedures for the FREE Evolution EVP system, focusing on the EVD models and their configuration through the EVK terminal. It includes details on key functionalities, initial setup, menu navigation, and input/output configurations.
Key Functionalities:
  • The EVC and EVE modules lack displays and require the EVK terminal for operation.
  • Keys on the device are programmable via the IEC application, with default settings for navigation and value modification.
  • LEDs are programmable and primarily used for USB management.
Initial Setup:
  • Upon first power-up, the system displays summary pages showing system status, including hardware and BIOS checks.
Menu Navigation:
  • The system menu, available only in English, allows configuration of inputs/outputs and USB operations.
  • BIOS Configuration includes settings for analog and digital inputs/outputs, RS485, and CAN configurations.
  • BIOS I/O Values display input and output values, with outputs being modifiable.
  • BIOS RTC Values allow time and date settings.
  • USB-Host Handling manages data transfer between the system and a PC, with specific instructions for file formats and operations.
Physical I/O Configuration:
  • Analog Inputs: Six inputs configurable for various sensor types, including temperature probes and current/voltage signals.
  • Digital Inputs: Eight low-voltage inputs, with one acting as a pulse counter.
  • Digital Outputs: High voltage outputs (relays) and SSR outputs, depending on the model.
  • Analog Outputs: Five SELV outputs configurable for current/voltage output.
DIP Switches:
  • All models feature a 4-position DIP switch for serial addressing.
  • EVC models and EVE modules include additional 6- and 10-position DIP switches for baud rate and protocol selection.
Parameters:
  • Parameters can be configured via the EVD front panel, remote EVK panel, or PC using Free Studio software.
  • Parameters are stored in non-volatile memory and categorized for detailed configuration.
Overview: This document provides detailed technical specifications and configurations for the EVD and EVE expansion modules, focusing on parameter settings, calibration, and communication protocols.
1. Folder Availability: The document lists folders available for EVD and EVE modules. Some folders, such as RS485 ON BOARD and CAN ON BOARD, are not available for the EVE module.
2. Parameter Configuration: Parameters are organized by folders, each with specific labels, addresses, data sizes, and read/write permissions. Key configurations include:
  • Modbus Register Address: Indicates the address for accessing resources.
  • Device Reboot Requirement: Specifies if a reboot is needed after parameter modification (Y=Yes, N=No).
  • Resource Access: Defines if resources are read-only (R), write-only (W), or read/write (RW).
  • Data Size: Indicates the size of data in bits.
  • Value Conversion: Describes conversion for signed numbers when the field indicates "-1".
  • Parameter Range: Specifies the interval of assignable values.
  • Factory Settings: Provides default settings for standard models.
3. Calibration: Detailed calibration settings for analogue inputs (AI) and outputs (AO) are provided, including gain and offset adjustments for various input types (e.g., NTC, PT1000, 0-5V, 4-20mA).
4. Communication Protocols: Configuration details for RS485 and CAN protocols are included, covering address settings, protocol selection, data bits, stop bits, parity, and baud rates. Specific settings are provided for both onboard and plugin passive configurations.
5. Analogue Inputs and Outputs: Configuration options for analogue inputs and outputs include:
  • Input Types: Various input types such as NTC, DI, 4-20mA, and 0-10V are supported.
  • Output Types: Options for analogue outputs include 4-20mA and 0-10V configurations.
6. Parameter Table: A comprehensive table lists parameters with details such as folder, label, address, data size, reset requirement, read/write permissions, description, range, default value, and unit of measure.
Technical Document Summary
1. Specifications
The document outlines various specifications for CAN, RS232, and Ethernet passive plug-ins, including serial addresses, baud rates, protocol selections, data bit numbers, stop bit numbers, and parity settings. The CAN plug-in supports baud rates from 50 Kbaud to 500 Kbaud, while the RS232 plug-in offers baud rates from 9600 to 115200 baud. Ethernet plug-ins are configured with IP addresses divided into four parts.
2. Procedures
Configuration involves setting addresses and baud rates using dip switches and predefined values. The document provides initialization strings for modems and instructions for adjusting display settings such as language, contrast, and backlight time.
3. Models and Accessories
The document describes various models of the FREE Evolution series, including EVD 75xx and EVC 75xx, with and without displays. These models feature different configurations of digital and analogue outputs, inputs, and integrated communication interfaces like USB and RS485. Expansion models and plug-ins for RS232, RS485, CANOpen, and Ethernet are also detailed.
4. Recommendations
Recommendations include using specific mounting accessories for wall installations and ensuring proper connections for Ethernet and other interfaces. The document advises contacting the Eliwell Sales Office for certain accessories and configurations.
5. Tables and Diagrams
Tables provide detailed information on model specifications, including relay outputs, SSR outputs, analogue outputs, and digital inputs. Diagrams illustrate mounting dimensions and connection examples for various interfaces.
6. Accessories
Accessories include adapters, cables, transformers, temperature probes, and fan modules. Specific part numbers and descriptions are provided, along with notes on documentation and usage.
7. General Notes
The document includes general warnings, permitted uses, and improper use guidelines. It emphasizes the importance of following installation and configuration instructions to ensure proper operation.
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Catalog excerpts

Programmable controller Installation manual-1

Evolution Programmable controller Installation manual Cont rols

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Programmable controller Installation manual-2

Invensys Controls An Invensys Company

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Programmable controller Installation manual-4

To allow quick, easy reference, the manual has been designed with the following features: References References column: A column to the left of the text contains references to subjects discussed in the text to help you locate the information you need quickly and easily. Cross references Cross references: All words in italics are listed in the analytical index with the number of the page where they are dealt with in more detail. In the "online" (computer) manual, the words in italics are "hyperlinks" (i.e. mouse-clickable links), connecting up the different parts of the manual and making it "navigable"....

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Programmable controller Installation manual-5

1.1.1 Specifications: FREE Evolution EVD / EVC has 27 inputs/outputs, 5 of which are analogue outputs, 6 analogue inputs, 7 relay digital outputs (or 5 relays + 2 SSRs) and 9 digital inputs. FREE Evolution EVD / EVC comes in two different models, allowing you to choose an integrated serial as standard with or without integrated USB as standard (/U model). FREE Evolution EVD comes with a built-in graphics user terminal whilst FREE Evolution EVC has no display, to be connected to a remote EVK graphics terminal for the configuration of BIOS parameters. FREE Evolution is expandable, up to 12 extra...

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Programmable controller Installation manual-6

MECHANICAL INSTALLATION IMPORTANT! Always make sure the device is switched OFF before touching connections. All operations must be carried out by qualified personnel. Do not mount devices in extremely damp and/or dirt-laden areas; they are designed for use in places with ordinary or normal levels of contamination. Make sure the area near the cooling slots is ventilated. Free Evolution EVD ● EVC ● EVE Installation The instrument is intended for 8DIN rail mounting. For GUIDA DIN installation, follow the steps described below: Move the two spring docking devices to their standby position (use a...

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Programmable controller Installation manual-7

Assembling the EVS Plug-ins Plug-ins are 2DIN modules that connect to a FREE Evolution EVD/EVC controller. To assemble EVS to EVD/EVC follow the instructions:  remove the door (if present) on the left side of the EVD/EVC controller by using fingers or a screw-driver  anchor EVS to the EVD/EVC controller a) via the plug-in connector, behind the removable door. b) with the fixing screws to which the plug-in is anchored to Follow the instructions below to install it on DIN RAIL:  Move the spring docking devices (two for EVD/EVC, one for EVS) to his standby position (use a screwdriver).  Install...

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Programmable controller Installation manual-8

Mechanical dimensions Figure 4 EVD ● EVC ● EVE

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Programmable controller Installation manual-9

ELECTRICAL CONNECTIONS General warnings Before doing anything, make sure the device is connected to a suitable external transformer. The following rules must be followed when connecting cards to each other and to the application:  Loads that exceed the maximum limits set forth herein must not be applied to outputs.  When connecting loads, follow connection diagrams carefully.  To avoid electric pairings, wire all low SELV (*) utilities separately from high voltage ones. IMPORTANT! Make sure the machine is switched off before working on the electrical connections. All operations must be carried...

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Programmable controller Installation manual-10

3.1.3 Serial connections • All models have an integrated CAN serial as standard. • 7500 models have an integrated RS485 serial as standard. • 75MP models have an integrated MPBUS serial as standard. • /U models have an integrated USB serial as standard. PAY ATTENTION WHILE CONNECTING SERIAL LINES: DO NOT CABLE RS485_N_CAN PORT OR VICEVERSA By means of the EVS plug-in modules, further serial ports are available for integration with industrial, BMS and Ethernet systems. The controller serial ports are defined as 'OnBoard' (OB), whereas the serial ports available on the EVS modules are identified...

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Programmable controller Installation manual-11

On /U models only On /U models only there are 22 USB connectors inside the door on the right of the LEDs, on the top part of the cap. N.B.: the two USBs should not be used at the same time. Type A USB (HOST) Used to connect a standard USB directly to download the application. This should be done from the controller keypad (EVD model) or from an EVK1000 terminal (EVC model). See the section on User Interface / USB-Host Handling for handling files stored on the USB memory stick Type B mini USB (DEVICE) Used to connect FREE Evolution to a PC or third party device via mini USB cable to up/download...

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Programmable controller Installation manual-12

Wiring diagrams 7500(/U) Models DIGITAL INPUTS 24 Va/c 48 Vc + EVC/EVE models PLUG-IN Connector ANALOGUE OUTPUTS FAST DIGITAL INPUT AO1 G AO2 G AO3 G DIGITAL OUTPUTS

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Programmable controller Installation manual-14

3.3 Example of analogue input connections 3.3.1 NTC/PT1000 probe connection example • Analogue inputs AI1...AI6 are available for NTC. • Analogue inputs AI3...AI6 are available for NTC/PT1000. 3.3.2 0-10V transducer connection example • Analogue Inputs AI3...AI6 are available. 3.3.3 4...20mA pressure transducer connection example • Analogue Inputs AI3...AI6 are available. • You are recommended to use a 4.20mA Eliwell EWPA transducer. • If you are using a general 3-wire transducer, connect the earth wire to terminal G (GND) and the transducer power supply to the 12Vout. # Transducer 4...20mA #...

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Programmable controller Installation manual-15

Analogue Inputs AI3...AI6 are available. You are recommended to use a 0-5V Eliwell EWPA ratiometric transducer.

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Programmable controller Installation manual-16

3.4 Serial connection examples 3.4.1 CAN connection example 1 (Field) • 1 FREE Evolution EVE expansion connected in CAN • 1 EVK1000 terminal connected in CAN to FREE Evolution EVD o The EVK1000 terminal is supplied by EVD via the POWER OUT output. 3.4.2 CAN connection example 2 (Network) • 1 FREE Evolution EVC connected in CAN (binding) • 1 EVK1000 terminal connected in CAN to FREE Evolution EVD or, alternatively, to EVC o The EVK1000 terminal is supplied by EVD via the POWER OUT output.

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Programmable controller Installation manual-17

RS485 connection example 1 FREE Evolution EVD 1 FREE Evolution EVE expansion connected in RS485 1 EVK1000 terminal connected in CAN to FREE Evolution EVD o The EVK1000 terminal is supplied by EVD via the POWER OUT output.

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