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Treating Challenging Oil Slop and Sludge Waste

Treating Challenging Oil Slop and Sludge Waste

Treating Challenging Oil Slop and Sludge Waste

Product catalog summary
Treating Challenging Oil Slop & Sludge Waste
Introduction
The oil and gas industry faces increasing environmental and waste management challenges due to complex regulations and diverse waste types, including oil-contaminated liquid waste, drilling fluid wastes, and sludge. Elgin Separation Solutions and Surface Active Solutions (SAS) have developed a combined chemical and mechanical treatment solution to address these challenges.
Innovative Solutions
Elgin and SAS offer a range of products such as SAS PitClean™, SAS MudClean™, SAS MudClean HD™, and SAS SludgeTreat™. These products effectively separate oil sludge into oil, water, and solids without costly heating or complex systems. The partnership leverages Elgin's mechanical separation expertise and SAS's chemical treatment innovations to provide comprehensive waste management solutions.
System Benefits
  • Recover oil and reduce disposal costs by up to 50%.
  • Minimize landfill waste and improve environmental compliance.
  • Increase storage capacity and reduce transportation costs.
  • Less energy and capital intensive compared to alternatives.
Technical Approach
The system combines a chemically-assisted centrifuge with proprietary microemulsion chemistry to reduce oily sludge by up to 90%. This approach enhances oil and water recovery, reduces disposal costs, and increases site storage capacity. The system is designed to treat between 12,000 and 36,000 gallons of sludge per day.
Comparison with Conventional Systems
Compared to sole chemical, thermal, or mechanical systems, the Elgin SAS Sludge Treatment System offers advantages such as producing stackable solids, maximizing oil recovery, and requiring no thermal input or pH adjustment.
Conclusion
The Elgin SAS Sludge Treatment System provides an efficient and cost-effective solution for managing complex oil slop and sludge waste. For more information, contact Elgin Separation Solutions or Surface Active Solutions.
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Catalog excerpts

Treating Challenging Oil Slop and Sludge Waste-1

Treating Challenging Oil Slop & Sludge Waste Elgin Separation Solutions

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Treating Challenging Oil Slop and Sludge Waste-2

Treating Challenging Oil Slop and Sludge Waste Today’s oil & gas industry faces a number of environmental and waste management responsibilities. As the responsibilities and regulations have become more complex, so too has the complexity of wastes being generated. Today’s drilling contractors, drilling fluid service providers, refineries, and storage facilities are plagued by a combination of end-of-life drilling fluid wastes, slop-oil sludge, mud pit solids, and tank bottoms. Each with its own set of challenges that call for unique, tailored solutions. There is an estimated nine billion metric...

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Treating Challenging Oil Slop and Sludge Waste-3

Innovation Through Team Work Elgin has been designing and manufacturing customized chemicallyassisted mechanical separation systems for decades. By utilizing Elgin’s own line of high-speed decanter centrifuges at the heart of these systems and its unique history working with waste water treatment polymers, Elgin has been able to develop unique and highly customized waste management solutions for customers in over 20 countries. SAS develops unique, highly effective microemulsion chemicals used for the cleaning of drilling mud, the treatment of oil drilling waste, refinery waste, oil sludge and...

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Treating Challenging Oil Slop and Sludge Waste-4

combining a fully containerized chemically-assisted centrifuge and a proprietary microemulsion chemistry, complex oily sludge can be reduced by up to 90%, disposal costs can be reduced typically by 50%, while oil and water can be recovered from the process. This can also increase storage capacity on site and reduce the need for expensive tank cleaning with associated high disposal costs. Conventional Treatment System Failures At the heart of most treatment systems is a centrifuge, normally a decanter centrifuge. The centrifuge can be found in every corner of the oil and gas industry. When applied...

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Treating Challenging Oil Slop and Sludge Waste-5

Oily sludge generally contains crude oil, water and solid particles in various proportions depending on its origin and the quality of the original crude oil. The oil element is made up of a wide variety of compounds that are classified into free oil, waxes and asphaltenes. It is the waxes and asphaltenes that, under normal circumstances, act as solid components and are not removed in conventional oil/solids separation techniques such as non-chemically enhanced centrifugation. By breaking the oily sludge down into layers with the use of SAS mircoemulsions and applying high G-force through a centrifuge,...

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Treating Challenging Oil Slop and Sludge Waste-6

Compared to alternative technologies, the Elgin SAS Sludge Treatment System has a number of operational advantages: Process Characteristics Elgin / SAS Sludge Treatment System Sole Chemical / Polymer Treatment System Thermal Treatment System Sole Mechanical Treatment System Produces Stackable Solids Maximizes Oil Recovery Continuous Treatment Process Immediate Results No Need of pH Adjustment No Thermal Input Required Creates Three-Way Split of Oil, Water and Solids For more details about how the Elgin SAS Sludge Treatment System may be able to provide you and your team immediate value, please...

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