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KEMTRON 200HD2 Packaged Mud System

KEMTRON 200HD2 Packaged Mud System

KEMTRON 200HD2 Packaged Mud System

Product catalog summary
Overview: The KEMTRON 200HD2™ is a fluid recycling and mixing unit designed to offer an economical alternative to traditional fluid mixing and vacuum trucks. It addresses environmental pressures, dumping costs, and downtime issues by providing efficient fluid recycling capabilities.
Key Features:
  • Flow capacity ranges from 65 to 195 gpm (5.04 to 12.29 lps).
  • Tank capacity of up to 1,000 gallons (3,785 liters).
  • Equipped with three 4” desilter hydrocyclones for secondary sand and silt removal, each with dedicated isolation valves.
  • Remote control pendant with a 100-foot (30-meter) cable for operator control of trash pump and transfer operations.
  • Two 10 hp centrifugal pumps for mud gun/hopper, desilter, and transfer operations.
  • Optional low-level automatic shut-off for the transfer pump to prevent dry running.
  • Special features include rear discharge chute, access hatches, and cleanout ports for easy maintenance and solids disposal.
System Components:
  • Centrifugal Pumps: Two 10 hp pumps for mud guns, desilter, and transfer operations.
  • Rear Cuttings Chute: Facilitates easy disposal of solids from the shaker.
  • Mud Hopper: 3” hopper with venturi nozzle and foldout table for safe and efficient chemical loading.
  • Hydrocyclones: Three 4” desilter hydrocyclones with isolation valves for sand and silt removal.
Technical Specifications:
  • Model Number: KEMTRON 200HD2-T™
  • Screen Type: KPT-33 Series
  • Maximum G-Force: 5 G’s
  • Screen Surface Area: 22 sq. ft. (2.04 m2)
  • Dimensions: Length 17’ (5 m), Width 7’ 8” (2.34 m), Height 10’ 4” (3.15 m)
  • Weight: 12,220 lbs (5,542 kg)
Optional Upgrades:
  • Ceramic 4" Desilter Hydrocyclones for improved life and performance.
  • High/Low Level Alarm Sensors for tank level monitoring.
  • ‘Car Hauler’ Trailer for mobility.
  • Submersible Feed Pump (180 gpm) for enhanced fluid delivery.
  • Hydraulic system conversion for local hydraulic power.
  • Tier III 20 kW Diesel Generator Package for local electrical power.
Additional Solutions:
  • Shale Shakers: High-G linear and balanced elliptical motion shakers.
  • Modular Solids Management Design: Utilizes hydrocyclone technology for a compact footprint.
  • Decanter Centrifuge: For further removal of ultra-fine solids.
  • Complete Fluid Management Systems: Integration with reclaimers, centrifuges, and dewatering systems for comprehensive solutions.
See more

Catalog excerpts

KEMTRON 200HD2 Packaged Mud System-1

KEMTRON 200HD2™ Fluid Recycling System KEMTRON 200HD2™ Two 10 hp centrifugal pumps for mud guns, desilter and transfer operations. 2. Rear Cuttings Chute Solids from the shaker are conveyed off the rear of the unit for easy disposal removal. The KEMTRON 200HD2 fluid recycling and mixing unit was designed to provide an economical alternative to traditional fluid mixing and vacuum trucks. Environmental pressures, dumping costs and down time while waiting on fresh water or vacuum truck turnaround, have made the KEMTRON 200HD2 an invaluable asset. Fluid is pumped, using a submersible pump, directly to the bottom deck of the double deck shaker, acting as a scalping cut The solids are discarded off the rear and the fluid passes thru the screen into the first compartment of the tank. The desilter pump transfers fluid from the first tank compartment into the hydrocyclone manifold. The desilter underflow goes over the top deck of the shaker where the solids are discarded off the rear and fluid is collected in first compartment of the tank. The clean fluid (overflow) flows into a splitter box capable of directing the fluid into the clean tank or back to the dirty tank for continous recycling. The transfer pump delivers the fluid from the clean tank back to the rig. All pumps and shaker have manual start and stop buttons on the control panel. The mud gun operates from the desilter pump. The KEMTRON 200HD2 comes standard with a 1,000 gallon (3,407 liters) tank and allows rig operators to prepare up to 1,000 gallons of fluid. 3” Hopper with venturi nozzle and foldout table makes chemical loading safe and efficient. KEMTRON 200HD2™ Features • 65 to 195 gpm (5.04 to 12.29 lps) flow capacity. • Up to 1,000 gallon (3,785 liters) tank capacity. Three 4” desilter hydrocyclones with isolation valves for second stage sand and silt removal. • Three 4” desilter hydrocyclone manifold for secondary sand and silt removal with dedicated isolation valves. • Remote control pendant with 100 foot (30 meter) cable for rig operator control of trash pump and transfer operation. • Two 10 hp centrifugal pumps for mud gun/hopper, desilter and transfer operation. • Low level automatic shut off of transfer pump to prevent running rig pump dry (option upgrade). • Special features such as rear discharge, chute, access hatches, and cleanout ports, allow for easy maintenance and solids disposal.

 Open the catalog to page 1
KEMTRON 200HD2 Packaged Mud System-2

ELGINSEPARATION SOLUTIONS KEMTRON 200HD2™ Fluid Recycling System Modular Solids Management Design To maximize space, Elgin’s packaged treatment systems utilize hydrocyclone technology to ensure a small footprint. Model Number: Options (Upgrade Packages) Upgrade to Ceramic 4" Desilter Hydrocyclones - add ceramic inserts to cones for improved life and performance. Add High / Low Level Alarm Sensors - provides audible indications of when tank levels are too high or too low relative to tank volume or pump suction. Add a ‘Car Hauler’ Trailer - add a 10,000 lb rated trailer capable of being pulled...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.