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KEMTRON 1500HD2 Package Mud System

KEMTRON 1500HD2 Package Mud System

KEMTRON 1500HD2 Package Mud System

Product catalog summary
KEMTRON 1500HD2™ Fluid Recycling System Overview
The KEMTRON 1500HD2 is a high-capacity fluid recycling system designed for maxi-class drilling rigs, capable of handling 1,500 gallons per minute (95 lps). It features a 9,000-gallon hydraulic fluid tank, four linear motion shakers, and hydrocyclone desander and desilter manifolds. The system is equipped with a telescopic frame, ground-level additives hopper, top-mounted agitators, and a 'Smart Panel' control system.
Key Specifications
  • Cleaning Capacity: 1,500 gpm (95 lps)
  • Tank Capacity: 9,000 gallons (34,000 liters)
  • Dimensions: 56' L x 8' W x 12.5' H
  • Weight: 78,000 lbs (35,380 kg)
  • Screen Area: 168 sq. ft. (15.61 m2) across four shakers
  • Pumps: Two 40 hp 6 x 5 and two 60 hp 8 x 6 centrifugal pumps
  • Desanders: Three 10" hydrocyclones
  • Desilters: Eighteen 5" hydrocyclones
System Features
  • Pump Pocket: Inset pumps for easy maintenance
  • Additives Hopper: Large hopper with 6” venturi nozzle
  • Agitation: Three top-mounted vertical high-efficiency agitators
  • Desander/Desilter: Configured with hydrocyclone manifolds featuring screen savers
  • Control System: HMI touch screen with optional high/low level tank sensors
Additional Features
  • Dual axle trailer for load distribution
  • Hydrostatically tested Schedule 40 piping
  • Phenolic-lined interior tank for corrosion resistance
  • 250 kW stand-by generator
  • OSHA compliant walkway and railings
Upgrade Options
  • Add a KEMTRON decanter centrifuge for enhanced fluid cleaning
  • Include a 600 gpm triplex pump package
  • Upgrade to High-G vibrator motors
  • Winterization package for cold climates
Conclusion
The KEMTRON 1500HD2 is a robust and efficient fluid recycling system, offering advanced features and upgrade options to meet the demands of modern drilling operations.
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Catalog excerpts

KEMTRON 1500HD2 Package Mud System-1

KEMTRON 1500HD2™ Fluid Recycling System *Also available with stainless steel valves and components. Pump Pocket Pumps inset into tank side for unobstructed access for service and maintenance. Additives Hopper Large hopper with 6” venturi nozzel for easy chemical loading. The KEMTRON 1500HD2 is the flagship product in Elgin's line of packaged fluid recycling / cleaning systems. By boasting an impressive 1,500 gallons per minute (95 lps) cleaning capacity, this unit is designed to handle high solids and high viscosity drilling fluid recycling requirements. The KEMTRON 1500HD2 features a 9,000 gallon (34,000 liters) hydraulic fluid tank, four linear motion shakers, hydrocyclone desander and desilter manifolds, inset pump compartments along the length of the tank, thus, allowing for easy pump maintanance and reduced excessive piping which causes low head pressure during operation. The above features combined with a telescopic frame, ground level additives hopper with venturi nozzle, top mounted agitators, and ‘Smart Panel’ control system, makes the KEMTRON 1500HD2 the perfect companion for today's maxi-class drilling rigs. KEMTRON 1500HD2™ System Features: Desander / Desilter Configured with three (3) 10” Desander and Eighteen (18) 5” Desilter manifolds. Both sets of hydrocyclones feature screen savers. • Two (2) Hyper -"G" linear motion shakers with a total of 112 s q . f t . (10.4 m2) of screen area. • Three (3) 5 hp 36" top-mounted vertical highefficiency agitators. • Two (2) linear motion fluid cleaner shakers with a total of 56 s q . f t . (5.2 m2) of screen area. Three (3) top-mounted vertical high-efficiency agitators. • Fully integrated controls with pendent capable of operating a remote feed pump. • Three (3) – 500 gpm (32 lps) 10" (30.48 cm) desander hydrocyclones with screen savers and isolation valves. • Space-saving valve-isolated rock boxes with an ergonomic trash pump inlet. • Eighteen (18) – 80 gpm (5 lps) 5" (12.7 cm) hydrocyclone desilters with screen savers and isolation valves. • Two (2) 40 hp 6 x 5 and two (2) 60 hp 8 x 6, 250 series centrifugal pumps. • Direct mixing gun line for tank to tank transmission. • Easy top access to clean tank for sampling. • 120 volt power access panel and deck lighting. • HMI touch screen control panel interface with high / low level tank sensors (opt

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KEMTRON 1500HD2 Package Mud System-2

ELGIN SEPARATION SOLUTIONS KEMTRON I500HD2™ Fluid Recycling System Modular Solids Management Design To maximize space, Elgin's packaged treatment systems utilize hydrocyclone technology to ensure a small footprint. Decanter Centrifuge Add a centrifuge to your solids control system for further removal of ultr-fine solids. Model Number: Additional Features: • Dual axel trailer with two (2) 30,000 lb axels distributes load evenly. • Schedule 40 piping hydrostatically tested prior to shipment resulting in improved quality. • 1/4" ASTM A36 plate steel, with full seam welded, industrial coated construction improving...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.