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40' Containerized Dewatering System

40' Containerized Dewatering System

40' Containerized Dewatering System

Product catalog summary
Introduction
The document discusses the 40’ Containerized Dewatering / Oil Recovery Unit designed by Elgin Separation Solutions. This unit is crucial for the drilling industry, which faces stringent environmental regulations. It offers benefits such as discharge compliance and oil recovery from drilling fluids, enhancing profitability and reducing environmental impact.

Specifications
The unit is compact and mobile, featuring a sophisticated graphical user interface, chemical additive injection systems, and an ESS-1967HD2 decanter centrifuge. It includes dual in-line mixing systems and proprietary polymer hydration manifolds for efficient removal of solids. The unit can be customized and integrated into a closed-loop solids control and waste management system.

Key Features
  • Compact design for a small footprint.
  • Progressive cavity centrifuge feed pump for homogeneous feed.
  • ESS-1967HD2 decanter centrifuge producing 2,600 G’s of force.
  • 14’’ shafted screw conveyor for easy cuttings discharge.
  • VFD/HMI control panel with touch screen interface.
  • Top mounted polymer tank agitators.
  • Integrated plumbing for hydration residence time.


Technical Details
  • Model Number: ESS-DW-40
  • Dimensions: 40’ length, 8’ width, 9.5’ height
  • Centrifuge: ESS-1967 (3,100 rpm / 2,600 G’s)
  • Coagulant and Flocculant Tanks: 2 x 300 gallons each
  • Dissolution / Transfer Tank: 1,500 gallons
  • Tank Agitators: 4 x 1 hp
  • Electrical: 380V / 50Hz or 460V / 60Hz – 3 Phase


Performance
The ESS-1967HD2 centrifuge maintains consistent G-force and flow rate, suitable for both offshore and onshore operations. It supports barite recovery, solid/liquid classifying, and chemically enhanced dewatering.

Conclusion
Elgin’s 40’ Containerized Dewatering Unit is a versatile and efficient solution for the drilling industry, offering significant environmental and economic benefits.
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Catalog excerpts

40' Containerized Dewatering System-1

ELGIN SEPARATION SOLUTIONS Top Mounted Tank Agitators This unit features top mounted tank agitators. Screw Conveyor Side discharge screw conveyor allows for added operational efficiency. VFD control system with HMI touch screen interface. 40’ Containerized Dewatering / Oil Recovery Unit Containerized Dewatering / Oil Recovery Unit As the drilling industry is regulated by a myriad of environmental regulations that continue to become increasingly more stringent, having the right solids control and dewatering equipment has become vital to successful drilling operations. Dewatering presents a great deal of benefits and advantages. One such benefit includes discharge compliance, in which many cases result in a “zerodischarge” or “closed-loop system.” In addition, the importance of recovering oil from the drilling fluid is vital to maximizing profits. With the correct combination of chemicals added to the oil slop and oil sludge waste can result in the effective removal of solids while recovering high quality oil and water. Dewatering also maximizes drilling fluid recovery, ultimately lowering overall mud costs as well as disposal and transportation expenses. Furthermore, with these systems, mud properties improve and as mud properties improve, so too does the rate of penetration. With a “zerodischarge” or “closed-loop system” rigs can operate without mud pits, therefore reducing the location footprint and environmental impact. Elgin has been designing solids management and dewatering systems for the most demanding environments. With this experience, Elgin has designed a 40’ Containerized Dewatering Unit. This unit was designed with the customer in mind by being mobile and compact. Furthermore, it also incorporates sophisticated graphical user interfaces, chemical additive injection systems, ESS1967HD2 decanter centrifuge, and dual in-line mixing systems. By utilizing proprietary polymer hydration manifolds, the polymer enhanced coagulation & flocculation of colloidal and ultra-fine drilled solids can be efficiently removed with a decanter centrifuge. This versatile unit can be customized by our engineering team to meet any specific needs or challenges. It may be operated as a stand-alone device or can be incorporated as the cornerstone of a sophisticated closed-loop solids control and waste management treatment system. Systems can be climate controlled and insulated, upon request.

 Open the catalog to page 1
40' Containerized Dewatering System-2

6 £40’ Containerized Dewatering / Oil Recovery Unit ESS-1967HD2 Centrifuge Elgin’s ESS-I967HD2 is fitted with a NEMA premium, continuous duty, energy-efficient, poly-chain driven, 50 hp main drive. The 125 hp main drive can operate the centrifuge up to a maximum rotational speed of 3,100 rpm, thus, generating more than 2,600 G’s of force. Model Number: Overview of Unit Features • Compact design for small footprint. • Progressive cavity centrifuge feed pump for homogonous feed. • ESS-1967HD2 decanter centrifuge capable of producing 2,600 G’s of force. • 14’’ shafted screw conveyor for easy...

 Open the catalog to page 2
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