Digi-Mantle

Digi-Mantle
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Digi-Mantle

Product catalog summary
Introduction
The Digi-Mantle is a modular reaction station designed for heating and stirring fluids in various vessel formats. It features interchangeable mantles and a user-friendly Capacitance Touch Control (CTC) panel for quick temperature and stir speed settings. The device uses a microprocessor for precise heating control and displays the actual temperature when a probe is used.
Symbols and Usage
The instruction book includes symbols indicating potential hazards and actions to prevent equipment damage or personal injury. Users are advised to be trained before using the equipment.
Safety Information
The product is designed for safe operation when used according to the manufacturer's instructions. Key safety practices include preventing fire and electric shock, ensuring proper earthing, and following laboratory safety procedures. The equipment should not be left unattended while in use and is not suitable for hazardous areas.
Unpack and Contents
The package includes the Digi-Mantle, a flea stir bar, a probe, mains leads for different regions, and an instruction book. Users should record the serial and model numbers for future reference.
Installation
The equipment is intended for indoor use under specific environmental conditions. It must be earthed and connected to a mains supply with an RCD or GFCI device. The correct rated fuses must be used.
Environmental Protection
The product is designed with environmental considerations, and packaging materials are recyclable. At the end of its life, the product should not be discarded as domestic waste and must be accompanied by a Decontamination Certificate for disposal.
Product Operation
The Digi-Mantle features a magnetic stir hub, heater activation key, LCD display, and menu selection keys. It includes a support rod for securing glass arrangements and a mantle cartridge that aligns with the control unit for operation. Users must ensure the power is off before fitting a mantle.
Setup and Initialization
  • The Digi-Mantle performs a self-check routine upon startup, displaying the software revision and the type of heating apparatus used.
  • Function selections and settings are made using menu keys indicated by symbols on the LCD display.
  • For 500ml mantles, the display shows 1000ml, which is not a fault.
Stir Speed Setting
  • Access the 'Stir speed' setting from the main menu.
  • Adjust the speed using the menu keys, with options to increase or decrease the value.
  • The stir symbol remains illuminated during operation, indicating the actual stir speed.
Heat Setting and Activation
  • For mantles without an internal sensor, set the power percentage in increments of 5°C.
  • For mantles with an external probe, the temperature is controlled via the probe, with settings adjustable in 1°C increments.
  • The heat symbol indicates operation status, flashing until the set temperature is reached.
Timer Operation
  • A countdown timer can be set for up to 99 hours and 59 minutes, automatically turning off heaters when time elapses.
  • The timer starts when heaters are activated, with the display switching from hours to minutes as time decreases.
Keypad Lock/Unlock
  • The keypad can be locked to prevent accidental changes, using a sequence of arrow key presses.
  • Unlocking follows a reverse sequence of key presses.
Error Handling
  • Warnings are displayed for issues such as an unplugged external probe or a removed heating module.
  • Errors result in heaters turning off, with stirring continuing if applicable.
Technical Specifications
  • Details on power supply, fuse ratings, and cable specifications for different regions.
  • Stir speed ranges from 100 to 2000 RPM, with specific product configurations listed.
Maintenance
  • Instructions for maintenance are provided, emphasizing caution due to the cartridge's mass.
General Information
Before performing any maintenance on the Digi-Mantle, ensure it is unplugged from the mains and cooled down. Maintenance should be conducted by a competent electrician under the direction of the Responsible Body to avoid damage or danger. Regular maintenance includes annual electrical safety testing, inspection for damage, especially to the mains lead and plug, and routine cleaning with a clean cloth. Solvents should not be used for cleaning.
Fuse Replacement
The mains fuse holder is located at the rear of the Digi-Mantle. Ensure the unit is turned off and unplugged before replacing fuses. Use the correct type and rating as specified in the technical specifications.
Spillage and Decontamination
In case of spillage, switch off and unplug the unit, wipe excess liquid, and allow a drying period. The mantle can be placed in a vented oven at a maximum of 50°C to aid drying. Electrical safety testing is required before reuse. If contamination occurs, the Responsible Body must ensure proper decontamination, especially if hazardous materials are involved.
Parts & Accessories
Lists of spare parts and accessories are provided, including different sizes of mantles and fuses for various voltages.
Customer Support
Contact information for Bibby Scientific Limited and Techne Incorporated is provided for customer support, including phone numbers, fax, and email addresses for general, order, and technical inquiries.
Decontamination Certificate
A decontamination certificate is required for equipment inspection, repair, or return, especially if exposed to hazardous substances. The certificate includes customer details, product description, and exposure information.
EC Declaration of Conformity
The document confirms that the products conform to the essential requirements of the EMC and Low Voltage Directives. A full copy of the declaration can be obtained from the manufacturer.
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Catalog excerpts

Digi-Mantle-1

Digi-Mantle – A Reaction Station with Interchangeable Mantles. OMCA0250, OMCA0500, OMCA1000. INSTRUCTION BOOK.

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Digi-Mantle-2

Please take your time to read this Instructions book in order to understand the safe correct use of your new Bibby Scientific product. It is recommended the Responsible Body for use of this equipment reads Instruction book and ensures the user(s) are suitably trained in its operation. Section 2. Symbols and using this instruction book. Section 3. Safety Information. Section 4. Unpack and Contents. Section 6. Environmental Protection. Section 7. Product Operation. Section 8. Technical Specification. Section 10. Parts and Accessories Section 11. Customer Support Section...

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Digi-Mantle-3

1. INTRODUCTION 1.1. Your Digi-Mantle has been designed to provide a comprehensive answer to heating and stirring fluids in various vessel formats. This product is modular in design allowing for complete interchange ability between mantles of various sizes. With its ‘easy to read / easy to operate’ revolutionary CTC (Capacitance Touch Control) panel, setting the required temperature and stir speed takes only seconds. 1.2. Heating is controlled by a modern ‘state of the art’ micro processor, which displays the heat setting as a percentage of the total power. When the temperature probe is fitted,...

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Digi-Mantle-4

2. SYMBOLS AND USING THIS INSTRUCTION BOOK. 2.1. Throughout this Instruction book the following symbols are shown to identify conditions which pose a hazard to the user, or to identify actions that should be observed. These symbols are also shown on the product, or its packaging. When a symbol is shown next to a paragraph or statement it is recommended the user takes particular note of that instruction in order to prevent damage to the equipment or to prevent injury to one’s self or other people. To prevent injury or equipment damage it is the manufacturer’s recommendation that all persons using...

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Digi-Mantle-5

3. SAFETY INFORMATION. This product has been designed for safe operation when used as detailed in accordance with the Manufactures instructions. NOTE: Failure to use this equipment in accordance with the manufactures operating instructions may compromise your basic safety protection afforded by the equipment and may invalidate the warranty / guarantee. The warranty / guarantee dose not cover damaged caused by faulty installation or misuse of the equipment. 3.1. Prevention of Fire and Electric Shock. To prevent a risk of fire or electric shock, DO NOT open your product case without authorisation....

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Digi-Mantle-6

It is not recommended to leave any heating apparatus unattended during operation. Only use Original Equipment manufactures spares and accessories. Ref Section 10. This equipment employs the use of rotating magnets. Keep all metal objects and magnetic data devises (credit cards, door / security passes) away from the stirrer unit. The equipment is not spark, flame or explosion proof and has not been designed for use in hazardous areas in terms of BSEN 6007914:1997. Keep flammable, low flash point substances away from the apparatus. Do not operate or handle any part of this product with wet hands. Keep...

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Digi-Mantle-7

Instruction Book Flea Stir bar (0250 mantle). OR (0500 mantle). OR (1000 mantle). Probe Mains lead and moulded IEC plug and lead set (UK) Mains lead and moulded IEC plug and lead set (Europe) Mains lead and moulded IEC plug and lead set (USA) Mantle (0250ml). OR (0500ml). OR (1000ml). Digi controller with inbuilt stir

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Digi-Mantle-8

5. INSTALLATION. 5.1. Electrical safety and installation. 5.1.1. This equipment is designed for safe use under the following conditions:• Maximum relative humidity 80% for temperatures up to 31°C decreasing linearly to 50% relative humidity at 40°C. Mains input supply voltage fluctuations up to ± 10% of the nominal voltage. Transient over-voltages typically present on the mains supply. Applicable rated pollution degree 2. This equipment must be earthed / grounded to a fixed earth / grounded mains socket outlet. The mains supply is to be earthed / grounded in accordance with current legislation....

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Digi-Mantle-9

6. ENVIRONMENTAL PROTECTION. 6.1. Maximum consideration has been given to environmental issues within the design and manufacturing process without compromising end product performance and value. Packaging materials have been selected such that they may be sorted for recycling. At the end of your product and accessories life, it must not be discarded as domestic waste. Ref: EU Directive 2002/96/EC on Waste Electrical and Electronic Equipment Directive (WEEE). Please contact your distributor / supplier for further information. For end users outside of the EU consult applicable regulations. 6.4....

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Digi-Mantle-10

7.1. Overview. Your Digi-Mantle has been designed for easy operation. The illustrations show a detailed layout of your Digi-Mantle control unit. 3 Heater activation key 4 LCD Display 5 Menu selection keys Figure 7 - 2 6 On / Off power switch

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Digi-Mantle-11

8 Data plate label. 9 Mantle cartridge control plug 10 Mantle cartridge power supply socket 11 Vertical Rod clamp fastening bracket 12 Mains Input IEC socket. 13 Earth test point 7.2. Support Rod. (optional). The Digi-Mantle incorporates a vertical rod support bracket. The rod is to be fastened into the bracket. Glass arrangements are to be secured in conjunction with appropriate clamp and flask support when using a Mantle. 7.3. Fitting a Mantle 7.3.1. Fitting a Mantle cartridge is achieved by aligning the 9 pin plug of the Mantle cartridge with the 9 pin socket.

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Digi-Mantle-12

Carefully lower the Mantle cartridge into the control unit ensuring the tabs on the controller align with the grooves in the base of the dry block or mantel ensuring positive engagement. If required, insert the external sample temperature probe plug into the external probe socket. WARNING. Care should be exercised when handling a Mantle. WARNING. Ensure the mains electricity supply is turned off and disconnected before fitting a Mantle. 7.4. Power on and Front Screen menu. 7.4.1. Connect the Mains cord and moulded IEC plug and lead set cable supplied with the Digi-Mantle into the mains power...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.