1. Catalogs
  2. ELECTRONICON Kondensatoren
  3. Power capacitors Complete Catalogue

Power capacitors Complete Catalogue

Power capacitors Complete Catalogue
1 / 84 PagesView full catalog

Power capacitors Complete Catalogue

Product catalog summary
Introduction
Power Factor Correction (PFC) is crucial for minimizing reactive power in electrical systems, enhancing efficiency by using capacitors to offset inductive loads. A higher power factor indicates reduced reactive power, improving system performance.
Calculation of Required Capacitor Power
The reactive power needed for a desired power factor is calculated using the formula QC = P · F, where P is the active power and F is a conversion factor. A chart is provided to determine F based on initial and target power factors.
Methods of Power Factor Correction
Common methods include Single or Fixed PFC for individual loads, Group PFC for multiple loads, and Bulk PFC for large systems with variable loads, often managed by microprocessor-based relays.
Harmonics and Harmonic Filtering
Non-linear loads introduce harmonics, potentially causing equipment issues. Harmonic filtering is essential to prevent resonance and over-currents, with detuned PFC systems recommended for significant harmonic loads.
Components for Power Factor Correction
  • Capacitors: Available in types like MKPg, MKP(D), and MKP-UHD, designed for various conditions.
  • Switching Devices: Include capacitor contactors and thyristor switches for managing operations.
  • Detuning Reactors: Provide harmonic protection and prevent resonance.
  • Controllers: Ensure optimal PFC system performance.
Technical Data and Specifications
Detailed technical data includes voltage ratings, test voltages, and current ratings for capacitors, along with mounting and operating instructions for safe installation.
Specifications
Power capacitors feature three elements in a delta configuration, using low-loss, self-healing polypropylene films for durability and efficiency. They include a BAM™ mechanism for safe failure modes.
Terminals and Connections
CAPAGRIP™ terminals allow secure connections and include options for discharge resistors and easy parallel connections.
Dielectric and Construction
Capacitors use MKP-/MKPg-type dielectrics with a zinc and aluminum mixture for self-healing properties and long life.
Impregnants
Insulating materials like dried gas or biodegradable oil protect capacitor electrodes, enhancing longevity.
Environmental and Safety Features
MKPg capacitors are environmentally friendly and self-healing, tested for overvoltage and short-circuit protection per IEC standards.
Design and Protection
Capacitors are housed in aluminum cases with flame-retardant terminal blocks, emphasizing adherence to voltage and current limits to prevent overheating.
Definitions and Selection Criteria
Definitions for voltage, power, and current ratings are provided, stressing compliance for safety and longevity.
Specifications
Operating temperatures for CAPAGRIP™ capacitors range from -40°C to -50°C, with upper limits categorized by letters. Lifetime predictions are based on empirical data, with a FIT rate of no more than 300 during the initial 100,000 hours.
Data Charts
Charts specify parameters like capacitance, current, and dimensions, with guidelines for overvoltages and life expectancy.
Mounting Instructions
Instructions emphasize avoiding high inrush currents and using appropriate contactors and switches to manage them.
Switching and Discharging Capacitors
Recommendations include limiting switching operations and using contactors with inrush-limiting contacts.
Capacitor Contactors and Thyristor Switches
Designed to handle surge currents, these devices comply with IEC and UL standards, offering precise switching and safety features.
Discharge Devices
Guidelines for selecting discharge resistor modules ensure safe discharge within specified time frames.
Overview
Technical specifications and guidelines for capacitors and discharge devices focus on discharge reactors and detuning reactors.
Specifications
Specifications for discharge reactors include design, construction, and operational parameters, ensuring compliance with IEC standards.
Procedures
Procedures for selecting and using reactors emphasize avoiding damage from frequent switching.
Norms and Standards
References to standards ensure compliance with safety and performance requirements.
Recommendations
Recommendations include using detuned capacitors to prevent harmonic issues and ensuring proper installation and maintenance.
Key Data from Tables and Charts
Selection matrices and charts guide the appropriate choice of capacitors and reactors.
Critical Information
Emphasizes selecting correct combinations to ensure stability and prevent damage.
Specifications
Details on capacitance adjustment, voltage ratings, and current calculations for a 25 kvar, 400 V, 50 Hz system are provided.
Procedures
Step-by-step guide for selecting capacitors and reactors, ensuring compliance with specifications.
Standards and Norms
References to standards ensure adherence to voltage tolerances and safety criteria.
Recommendations
Monitoring reactors thermally and using higher insulation classes for severe conditions are advised.
Data Charts and Dimension Drawings
Charts and drawings provide guidance for installation and connection types.
Power Factor Controllers
Controllers optimize power quality, with features like self-optimization and overload alarms.
Power Factor Controllers Overview
Specifications and guidelines for PFR-X and PFR-M controllers, designed for efficient energy use and system stability.
Specifications
Details on power supply, display, and monitoring features for both controller models.
Special Features of PFR-M
Includes dynamic compensation and optional Modbus communication.
Monitoring and Safety
Features include protection mechanisms and maintenance reminders.
General Safety Recommendations
Emphasizes careful handling and compliance with standards for safety.
Protective Devices
Internal devices offer protection against faults and overloads.
Standards and Certifications
Controllers conform to European Directives and international standards.
Packing Details
Details on packaging for capacitors and reactors.
Conclusion
Technical specifications and guidelines emphasize the role of controllers in energy management and protection.
Company Overview
ELECTRONICON Kondensatoren GmbH is a leading capacitor manufacturer with a focus on reliability, innovation, and client relationships.
Key Strengths
  • Product reliability and safety.
  • Client cooperation and technical innovation.
  • Advanced manufacturing and quality standards.
Technological Commitment
Investment in environmentally sound technologies ensures high standards.
Innovation and Development
Focus on adapting to market challenges and technical trends.
Client Relationships
Emphasis on interactive relationships with global clients.
Legal Notice
Company reserves the right to make technical changes without notice.
See more

Catalog excerpts

Power capacitors Complete Catalogue-1

KEY COMPONENTS FOR POWER FACTOR CORRECTION FACTORY MATCHED TO OPERATE IN PERFECT HARMONY

 Open the catalog to page 1
Power capacitors Complete Catalogue-2

Check our special catalogue for power factor correction in medium voltage mains: www.electronicon.com MEDIUM VOLTAGE CAPACITORS AND REACTORS

 Open the catalog to page 2
Power capacitors Complete Catalogue-3

AND OTHER KEY COMPONENTS FOR POWER FACTOR CORRECTION IN 50 Hz MAINS E L E C T R O N I C O N K O N D E N S AT O R E N G M B H G E R A · G E R M A N Y

 Open the catalog to page 3
Power capacitors Complete Catalogue-4

Basics of Power Factor Correction - Calculation of Required Capacitor Power and Common Methods - Influence of Harmonics, Harmonic Filtering - Capacitors in High Frequency Filters OUR RANGE OF FACTORY MATCHED KEY COMPONENTS 11 Dielectric - Impregnants - MKPg 275 Self-Healing Dielectric - Protection Against Accidental Contact - Protection Against Overload CAPAGRIP™ - MKP(D] DEFINITIONS AND SELECTION CRITERIA 21 Voltage Ratings - Test Voltages - Rated Power - Current Ratings - Temperature Categories - Lifetime Statements GENERAL TECHNICAL DATA 23 DATA CHARTS MKPg 275 3PH GAS-FILLED DATA CHARTS MKP...

 Open the catalog to page 4
Power capacitors Complete Catalogue-5

MOUNTING AND OPERATING INSTRUCTIONS 32 Mounting Position - Mounting Location/Cooling - Vibration Stress - Connection - Selection of Cables - Termination Torques - Discharge - Earthing - Environment - Disposal SWITCHING AND DISCHARGING CAPACITORS 36 DISCHARGE DEVICES &ACCESSORY PARTS 45 DISCHARGE REACTOR EL-Dr 49 DEFINITIONS AND SELECTION CRITERIA 55 Rated Inductance - Rated Voltage - Capacitor Voltage - Detuning Factor - Series Resonance Frequency - Rated Reactor Power - Dissipation Power - Rated Current - RMS Current - Maximum Current Rating - Ambient Operating Conditions - Insulation Class...

 Open the catalog to page 5
Power capacitors Complete Catalogue-6

BASICS OF POWER FACTOR CORRECTION Under normal operating conditions certain electrical loads (e.g. induction motors, welding equipment, arc furnaces and fluorescent lighting) draw not only active power from the supply, but also inductive reactive power (kvar). This reactive power is necessary for the equipment to operate correctly but could be interpreted as an undesirable burden on the supply. The power factor of a load is defined as the ratio of active power to apparent power, i.e. kW : kVA and is referred to as cosφ. The closer cosφ is to unity, the less reactive power is drawn from the supply....

 Open the catalog to page 6
Power capacitors Complete Catalogue-7

A. Calculation based on the consumption data - consumption of active energy: - consumption of reactive energy: - number of working hours: 1) Calculation of average active power P 2) Calculation of initial power factor cosφ1 3) From chart 1, we read the factor 1.13 for the improvement of the power factor from 0.6 to 0.98. 4) Calculation of required capacitor power QC = 500 kW · 1.13 = 565 kvar B. Calculation based on the Energy Bill - reactive power tariff: T/kvarh - monthly costs for reactive energy: C - number of working hours: h C Calculation of required capacitor power for cosφ = 1

 Open the catalog to page 7
Power capacitors Complete Catalogue-8

COMMON METHODS OF POWER FACTOR CORRECTION SINGLE OR FIXED PFC, compensating for the reactive power of individual inductive loads at the point of connection so reducing the load in the connecting cables (typical for single, permanently operated loads with a constant power), constant power demand and long duty cycle GROUP PFC - connecting one fixed capacitor to a group of simultaneously operated inductive loads (e.g. group of motors, discharge lamps), variable power demand and/or variable duty cycle BULK PFC, typical for large electrical systems with fluctuating load where it is common to connect...

 Open the catalog to page 8
Power capacitors Complete Catalogue-9

WHEN IS IT NECESSARY TO INSTALL A DETUNED PFC SYSTEM? The installation of detuned (reactor-connected) capacitors is designed to force the resonant frequency of the network below the frequency of the lowest harmonic present, thereby ensuring no resonant circuit and, by implication, no amplification of harmonic currents. Such an installation also has a partial filtering effect, reducing the level of voltage distortion on the supply, and is recommended for all cases where the share of harmonic-generating loads (“non-linear loads”) is more than 10% of the rated transformer power. The resonance frequency...

 Open the catalog to page 9
Power capacitors Complete Catalogue-10

DOES THE MV MAINS CONTAIN AUDIO FREQUENCY CONTROL SIGNALS? Some energy supply companies use higher-frequency signals in their medium voltage mains for the transmission of control pulses and data. These so-called “audio frequency signals” ranging typically from 160 to 1350 Hz may become absorbed or distorted by, or cause resonance problems with capacitor installations. Such problems may be prevented by the selection of proper detuning reactors. Capacitor/PFC system reactive power audio frequency no specific activity consult your power supply company and conduct mains analysis no specific activity...

 Open the catalog to page 10
Power capacitors Complete Catalogue-11

OPERATION OF CAPACITORS IN HIGH-FREQUENCY-FILTERS OR WITH A VERY HIGH SHARE OF LF OR HF HARMONICS Capacitors which are operated in filters or other systems with a very high share of harmonic distortion, or with harmonics of high frequencies, must be especially selected and prepared for the specific requirements of such applications. We offer special single and three phase capacitors that are optimized for the operation under such circumstances in our following ranges: - 280 MKP-UHD: three phase Ultra Heavy Duty capacitors for demanding operating conditions in power factor correction (such as...

 Open the catalog to page 11
Power capacitors Complete Catalogue-13

FACTORY MATCHED TO WORK IN PERFECT HARMONY. ALL KEY COMPONENTS FROM ONE SOURCE. The construction of reliable equipment for power factor correction requires not only your excellent experience, but also top-ciass components. No compromise in quality and safety should be permitted when it comes to the key parts of your PFC equipment. Be- cause we do care, we are offering you the full set of essential components for your capacitor bank. Capacitors. Without them, PFC is impossible. They are the most sensitive and most important component. Switching is one of the key functions in your PFC, and switching...

 Open the catalog to page 13
Power capacitors Complete Catalogue-14

POWER CAPACITORS Apart from your excellent experience, the construction of reliable and competitive equipment for power factor correction requires top-class components at reasonable cost. No compromise in quality and safety should be permitted when it comes to the key part of your PFC equipment. Germany’s largest manufacturer of power capacitors manufactures all components with highest care and expertise and is your best choice for power capacitors. The dry-type phase shifters of our renowned MKPg™-series are environmentally friendly, compact, and very convenient to handle. They contain no liquids,...

 Open the catalog to page 14
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.