1. Catalogs
  2. ELECTROLUBE
  3. Automotive lubricants

Automotive lubricants

Automotive lubricants

Automotive lubricants

Product catalog summary
Introduction
Electrolube has been a leader in developing specialized oils and greases for over 60 years, focusing on reducing contact wear and improving electrical efficiency in switches. Their products are widely used in sectors such as automotive, aerospace, and electronics.
Automotive Industry Trends
The automotive industry is experiencing a demand for vehicles with minimal noise, smooth operation, and innovative comfort and safety features. This has led to advancements in manufacturing, emphasizing fuel efficiency and alternative energy sources.
Electrolube's Product Philosophy
Electrolube prioritizes quality and efficiency in its products, including conformal coatings, potting and encapsulating resin systems, and heat transfer materials. These products meet the rigorous demands of industries like aerospace and military, adhering to MIL-Spec and Defence Standards.
Lubricants for Automotive Applications
Electrolube's lubricants are engineered to withstand extreme temperatures, resist environmental and chemical influences, and perform under mechanical stress. They are compatible with sensitive plastics and meet environmental standards.
Damping Lubricants
Damping lubricants manage motion and noise in mechanical components, enhancing the reliability and lifespan of components such as sensors and switches by preventing corrosion and wear.
Contact Lubricants
Contact lubricants address issues like fretting corrosion in connectors caused by vibration and temperature changes. They reduce mechanical wear, prevent arcing, and improve electrical efficiency.
Challenges and Solutions
Un-lubricated contacts can experience arcing, leading to heat generation and corrosion. Electrolube's lubricants fill air gaps between contacts, preventing arcing and maintaining low contact resistance.
Product Recommendations
Electrolube offers a range of products for specific applications, such as high current arcing switches and medium current switches, ensuring compatibility with various materials and designs.
Overview
The document discusses the role of contact lubricants in preventing issues like arcing, temperature rises, and corrosion in automotive electrical systems. It emphasizes the importance of lubricants in enhancing the performance and longevity of switches and connectors.
Specifications and Materials
Switches vary in design and materials, often using sensitive plastics and elastomers. The document highlights the microscopic 'peaks and troughs' on contact surfaces that reduce the actual current-carrying area, leading to heat concentration and oxidation.
Lubricant Application
Electrolube contact lubricants are recommended to fill gaps in uneven surfaces, increasing the effective surface area and eliminating 'hot spots', thus maintaining low and stable contact resistance.
Product Recommendations
Specific Electrolube products like CG60, CG70, and EG2F are recommended for different types of connectors and switches, including high, medium, and low current switches.
Non-Electrical Applications
The document also covers lubricants for non-electrical automotive applications, such as interior components requiring lubrication for metal/metal, plastic/plastic, and plastic/metal contacts. Electrolube's damping lubricants are noted for providing quality feel and noise reduction.
Contact Information
Contact details for Electrolube's UK headquarters and China office are provided, including addresses, phone numbers, and email.
See more

Catalog excerpts

Automotive lubricants-1

Clean, Protect, Lubricate www.electrolube.com Specialist Lubricants Electronics Automotive Aerospace Communications Utility Industries

 Open the catalog to page 1
Automotive lubricants-2

60 years ago Electrolube developed specialist oils to reduce contact wear and improve electrical efficiency in switches; these oils and greases through continual technical development and testing programmes have become an industry standard. Electrolube contacts and damping contact lubricants are used by automotive manufacturers to ensure many years of fault free service, from the smallest Car owners increasingly expect minimal noise and mass produced family sedan to the worlds' most exciting smooth continuous operation of control elements in supercars and the latest hybrid electric and electric...

 Open the catalog to page 2
Automotive lubricants-3

Contact lubricants are used extensively for connectors Connectors in early automotive applications were plagued with “fretting corrosion” problems. Why static contacts (connectors) suffer from mechanical wear may not be immediately obvious, however. This phenomenon is explained by the fact that connectors and closed contacts are exposed to small amplitude movements caused by vibration and temperature changes, for example. These small movements are known as 'frettage'. As the surfaces fret, friction causes metal particles to be removed from the higher points on the surface of the connector, breaking...

 Open the catalog to page 3
Automotive lubricants-4

Low current carrying switches and contacts are typically made with the most sensitive plastic and elastomer rubbers, yet being low current carrying, demand the best electrical performance from contact lubricants. Electrolube’s contact lubricants have been used extensively for High Quality Audio applications and ergonomic controls. The application of lubricants prevents corrosion of the metal interfaces, whilst providing the switch with very low levels of electrical noise and very stable signals. Potentiometers require low viscosity base oils, coupled with an effective, non-carbonising thickener....

 Open the catalog to page 4
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.