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Stepping motor

Stepping motor
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Stepping motor

Product catalog summary
Overview: This document serves as a quick reference guide for ElectroCraft's range of motors and drives, specifically the TorquePower Series, TorquePower Plus Series, TorquePower Enhanced Series, SA-Series, and PRO Series. It is not a substitute for detailed technical documentation or compliance with standards and codes during installation.
Company Background: ElectroCraft has over 60 years of experience in motor and motion technology, providing custom solutions for various industries worldwide.
Product Categories:
  • TorquePower Series: Includes Nema 23, 34, and 42 sizes with torque up to 2100 oz-in. Features include high step accuracy and environmentally sealed motors.
  • TorquePower Plus Series: Offers Nema 11, 17, 23, and 34 sizes with torque up to 1190 oz-in. Known for high performance and available in metric and imperial sizes.
  • TorquePower Enhanced Series: Available in Nema 17 and 23 sizes with torque up to 294 oz-in. Features highest performance with metric and imperial sizes.
  • SA-Series and PRO Series Drives: Includes models like SA4505, SA4510, PRO-A04V36, and others, with features such as dual bridge MOSFET drivers, microstepping, and programmable instruction sets.
Typical Applications: ElectroCraft stepper motors are used in custom OEM applications, packaging, semiconductor handling, antenna positioning, laboratory equipment, rapid prototyping, medical equipment, and dispensing systems.
Case Studies:
  • Dialysis Machine: A redesigned motor improved reliability and patient experience by addressing noise and mechanical stress issues.
  • Medical Diagnostic Imaging Equipment: A custom, compact stepper motor improved reliability and reduced time to market.
  • Industrial Surveillance Equipment: Custom stepper motors with rugged shafts enhanced durability in surveillance cameras.
Technical Specifications: Detailed specifications for each product series, including torque, sizes, and features, are provided. The document includes speed-torque curves and mechanical data for various models.
Customization: ElectroCraft offers custom motor solutions, including winding, stack length, and fully customized motors to meet specific application needs.
Conclusion: ElectroCraft provides a comprehensive range of stepper motors and drives, with a focus on customization and high performance to meet diverse industrial needs.
Overview: The document provides detailed specifications and performance data for ElectroCraft's Torque Power™ Enhanced Nema 23 and TorquePower™ Plus stepper motors, including TPE23, TPE23M, TPP11M, and TPP17M models. These motors are designed for high performance with options for bipolar and unipolar windings, various shaft configurations, and encoder options.
Specifications:
  • Motor Types: TPE23, TPE23M, TPP11M, TPP17M
  • Step Angle: 1.8° for all models
  • Holding Torque: Varies by model, up to 294 oz-in (208 Ncm) for TPE23 and up to 58 oz-in (41 Ncm) for TPP17M
  • Rotor Inertia: Specified in oz-in-sec² and kg-cm²
  • Weight: Ranges from 4 oz (113 g) to 37 oz (1049 g) depending on the model
Mechanical Data:
  • Frame Sizes: Nema 23, Nema 11, Nema 17
  • Dimensions: Detailed measurements for shaft diameter, length, and mounting hole specifications
Electrical Data:
  • Available Windings: Bipolar and Unipolar configurations with varying current and voltage ratings
  • Phase Resistance and Inductance: Provided for each winding option
Performance Curves:
  • Speed-Torque Curves: Detailed graphs showing performance at different voltages and current ratings for both bipolar and unipolar configurations
Key Features:
  • Compact and powerful design with improved holding torque
  • Quiet operation with ball bearings in certain models
  • Customizable options for specific application needs
Overview: The document provides detailed technical specifications and performance data for ElectroCraft's TorquePower™ stepper motor families, including the TPP17, TPP23, and TPP34 series. It covers both bipolar and unipolar models, highlighting their torque, speed, and electrical characteristics.
Specifications: The document lists various models with their respective electrical ratings such as current per phase (RMS), voltage ratings (12V, 24V, 36V, 48V, 72V), and torque measurements in oz-inch and Ncm. It also includes step angle accuracy and rotor inertia for different models.
Performance Data: Speed-torque curves are provided for each motor series, illustrating the relationship between torque and speed at different electrical inputs. The curves are presented for both bipolar and unipolar configurations, showing performance at various current and voltage levels.
Mechanical Data: Detailed mechanical dimensions are provided for each motor series, including shaft diameters, lengths, and mounting hole specifications. The document also includes encoder length and termination feedback options.
Available Windings: The document outlines available winding configurations for each motor series, specifying phase resistance, phase inductance, and current ratings for both bipolar and unipolar models.
Recommendations: The document suggests selecting the appropriate motor model based on the required torque, speed, and electrical characteristics for specific applications. It emphasizes the importance of matching motor specifications with application requirements to ensure optimal performance.
Overview: The document provides detailed technical specifications and features of the ElectroCraft CompletePower™ SA-Series & PRO Series Drives, focusing on the TP34 and TP42 stepper motors, as well as the SA45 and PRO Series programmable servo drives.
TP34 and TP42 Stepper Motors:
  • Specifications: Both motors are hybrid DC stepping motors with a step angle of 1.8° and step angle accuracy of ±3%. The TP34 offers holding torque ranging from 188 oz-in to 620 oz-in, while the TP42 ranges from 650 oz-in to 2100 oz-in.
  • Construction: These motors are enclosed with permanently lubricated ball bearings, ensuring durability and reliability.
  • Termination and Feedback: Optional encoders are available for feedback, enhancing precision and control.
SA45 Stepper Drive:
  • Features: The SA45 drive supports microstepping up to 1/16 and is housed in a rugged aluminum case. It can be mounted on a DIN rail or panel for easy integration.
  • Specifications: Available in 5 A and 10 A versions, it operates on a power supply voltage range of 11-48 VDC, with a maximum power output of 480W.
  • Protection and Connectivity: The drive includes over-current and over-temperature protection, and connectivity is facilitated through RJ45-CAT5 plugs and push-type terminals.
PRO Series Programmable Servo Drives:
  • Design: These drives offer a compact and modular solution for controlling rotary or linear brushless, stepper, or PMDC brush motors up to 385W.
  • Functionality: They can operate as single-axis motion controllers, intelligent slaves, or part of a multi-axis control solution, with communication via RS-232 or CAN bus.
  • Features: The drives support various control modes, including torque, speed, and position control, and are equipped with digital and analog I/Os for versatile application.
Conclusion: The ElectroCraft CompletePower™ SA-Series & PRO Series Drives provide robust and flexible solutions for motion control applications, with a focus on precision, durability, and ease of integration.
Overview: This document provides detailed technical specifications and configurations for ElectroCraft's range of programmable servo drives and stepper motors, specifically focusing on the PRO Series and TorquePower™ families. It includes electrical specifications, input and output parameters, and configuration options for various models.
Specifications:
  • Maximum DC Supply Voltage: Varies by model, with motor voltages up to 80 volts and logic voltages up to 36 volts.
  • Current Ratings: Continuous current ratings range from 5.7A RMS to 14.1A RMS, with peak currents up to 40A for short durations.
  • Switching Frequency: Nominal switching frequencies range from 14.1 kHz to 60 kHz, depending on the model.
Input Specifications:
  • Logic Supply Input (+VLOG): Nominal voltage values range from 9 to 36 VDC, with absolute maximum values extending to 45 V for surge conditions.
  • Motor Supply Input (+VMOT): Nominal voltage values range from 11 to 80 VDC, with absolute maximum values up to 95 V for surge conditions.
Output Specifications:
  • Motor Outputs: Continuous output currents for DC brushed, steppers, and BLDC motors are specified, with peak currents for short durations.
  • Protection Features: Short-circuit protection thresholds and delays are specified, ensuring safety and reliability.
Configuration Options:
  • Motor and Drive Combinations: Various models are available, allowing for customization based on application needs.
  • Stepper Motor Features: Options include step angles, shaft types, and feedback options, allowing for tailored solutions.
Additional Products: The document also highlights other ElectroCraft products, such as CompletePower™ drives, TorquePower™ steppers, and various motor families designed for specific applications like medical dosing systems and battery-operated vehicles.
Conclusion: ElectroCraft offers a comprehensive range of motor and drive solutions, with customizable options to meet diverse application requirements. Their products are engineered for precision, reliability, and adaptability across various industries.
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Catalog excerpts

Stepping motor-1

Stepper Products TorquePower Series TorquePower Plus Series TorquePower Enhanced Series

 Open the catalog to page 1
Stepping motor-2

/ElectroCraft ^ powering innovation™^^ For over 60 years, ElectroCraft has been helping engineers translate innovative ideas into reality - one reliable motor at a time. As a global specialist in custom motor and motion technology, we provide the engineering capabilities and worldwide resources you need to succeed. This guide has been developed as a quick reference tool for ElectroCraft products. It is not intended to replace technical documentation or proper use of standards and codes in installation of product. Because of the variety of uses for the products described in this publication, those responsible...

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Stepping motor-3

ElectroCraft TorquePower™ Stepper Motor Families ElectroCraft CompletePower™ SA-Series & PRO Series Drives Table of Contents Typical Applications . . . . . . . . . . . . . . . . 3 Which Stepper Motor . . . . . . . . . . . . . . . 5 TPP & TPE Drive Product Matrix . . . . . . . . . . 6 TorquePower Enhanced Series . . . . . . . . . 7 TorquePower Plus Series . . . . . . . . . . . . 15 15 Connection Diagrams . . . . . . . . . . . . . . 49 System Matrix . . . . . . . . . . . . . . . . . . 52 Other Products . . . . . . . . . . . . . . . . . . 53 Drives Accessories . . . . . . . . . . . . . . . . 56

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Stepping motor-4

Dialysis Machine Situation: A next generation kidney dialysis machine was being designed with two modifications to the original stepper motor used for the blood pump due to problematic issues during operation. The first ElectroCraft Stepper Motors: design challenge was the mechanism that coupled the motor shaft to the machine was a cause of long-term failure due to stress caused by point load- • Custom OEM applications (Our Specialty) • Packaging • Semiconductor handling and testing • Antenna positioning • Laboratory equipment • Rapid prototyping machines • Medical equipment • Dispensing ing....

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Stepping motor-5

ElectroCraft TorquePower™ Stepper Motor Families ElectroCraft CompletePower™ SA-Series & PRO Series Drives Industrial Surveillance Equipment Situation: A manufacturer of outdoor pan-and-tilt surveillance cameras experienced a problem with their newly-designed system. The stock stepper motors they had integrated into their design kept breaking at the shaft, and their motor vendor could not remedy the issue. Solution: ElectroCraft created a stepper with a larger, more rugged shaft that could be retrofit into the customer’s products already in the field. The custom stepper motors were built into...

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Stepping motor-6

ElectroCraft TorquePower™ Plus Sizes: Nema 11, 17, 23 & 34 Torque: up to 1190 oz-in or 840 Ncm Features: • High torque stepper • High performing • Metric and imperial sizes • High step accuracy Select your ElectroCraft TorquePower™ Sizes: Nema 23, 34 & 42 Torque: up to 2100 oz-in or 1482 Ncm Features: • Conventional stepper • Environmentally sealed • Imperial sizes • Housed motor reduces radiated magnetic flux • High step accuracy ElectroCraft TorquePower™ Enhanced Series Sizes: Nema 17 & 23 Torque: up to 294 oz-in or 208 Ncm Features: • Highest performing • Metric and imperial size

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Stepping motor-7

ElectroCraft TorquePower™ Stepper Motor Families ElectroCraft CompletePower™ SA-Series & PRO Series Drives TPP & TPE Drive Product Matrix Bipolar Stepper Drive ElectroCraft CompletePower™ Product Description See on page Power Features Dual Bridge MOSFET Driver Chopping Frequency (kHz) Power Ratings Nominal Current Adjustable Current Max Power (W) Control Modes Max. Step Input Frequency Microstepping up to 1/16 Internal Oscillator External Pulse Train (5-24 Logic) Fallback Current Analog Command (VDC) Torque Control Speed Control Position Control Fully Programmable Instruction Set Communication...

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Stepping motor-8

TPE17 & TPE17M : ElectroCraft TorquePower™ Enhanced | Stepper Motor Size Compact. Powerful. The ElectroCraft Torque Power™ Enhanced Nema 17 is a high performance stepper motor incorporating creative design and manufacturing techniques to offer improved holding torque. Motors are available in both bipolar and unipolar windings with a variety of shaft configurations and encoder options to meet the needs 1 - Frame Size ( Metric or Imperial) 2 - Torque ( Stack Length ) Product Name Frame Size Holding Torque (oz-in) Bipolar Frame Optional Size Metric Holding Torque (Ncm) Bipolar Step Front Rear Angle...

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Stepping motor-10

TPE17 & TPE17M Speed - Torque Curves Bipolar 24 Volts 36 Volts 48 Volts 72 Volts Speed - Half Step per Second 12 Volts 24 Volts 36 Volts 48 Volts 12 Volts 24 Volts 36 Volts 48 Volts Speed - Half Step per Second Speed - Half Step per Second 12 Volts 24 Volts 36 Volts 48 Volts 12 Volts 24 Volts 36 Volts 48 Volts Speed - Half Step per Second Torque oz-inch 24 Volts 36 Volts 48 Volts 72 Volts Speed - Half Step per Second Speed - Half Step per Second

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Stepping motor-11

ElectroCraft TorquePower™ Stepper Motor Families ElectroCraft CompletePower™ SA-Series & PRO Series Drives TPE17 & TPE17M Speed - Torque Curves Bipolar 24 Volts 36 Volts 48 Volts 72 Volts Speed - Half Step per Second Speed - Half Step per Second 12 Volts 24 Volts 36 Volts 48 Volts Speed - Half Step per Second Speed - Half Step per Second 12 Volts 24 Volts 36 Volts 48 Volts Speed - Half Step per Second Speed - Half Step per Second

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Stepping motor-12

TPE23 & TPE23M : ElectroCraft TorquePower™ Enhanced | Stepper Motor Size Compact. Powerful. The ElectroCraft Torque Power™ Enhanced Nema 23 is a high performance stepper motor incorporating creative design and manufacturing techniques to offer improved holding torque. Motors are available in both bipolar and unipolar windings with a variety of shaft configurations and encoder options to meet the needs of any application. 1 - Frame Size ( Metric or Imperial) (Stack Length ) Product Frame Name Size Holding Torque (oz-in) Bipolar b. 00nsI] □ — \E\E\E v1]® — aiai ai ai — s Product Frame...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.