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Electrocraft
Linear Actuators and Drives

Linear Actuators and Drives

Product catalog summary

Overview: This document is a quick reference guide for ElectroCraft's linear products, including the AxialPower Series, SA-Series, DA-Series, and SC-Series. It aids in product selection for various applications but is not a substitute for detailed technical documentation.

Typical Applications: ElectroCraft's linear products are used in OEM applications, packaging, semiconductor handling, antenna positioning, laboratory equipment, rapid prototyping machines, medical equipment, and dispensing systems. Case studies include medical dispensing pumps, helicopter autopilot systems, and chromatography platforms.

Product Specifications: The document details various product series:

AxialPower Plus Stepper: Models APPS11M, APPS17, and APPS23 with specific torque, speed, and force capabilities.
L3-Series Stepper: Model L3S for precision and reliability.
AxialPower Plus PMDC: Models APPD15 and APPD25 with different power and performance metrics.
SA-Series: Models SA45 and SA49 known for robust design and performance.
DA-Series: Models DA43 and DA47 with advanced drive capabilities.
SC-Series: Models SCA-L and SCA-S providing compact and efficient solutions.

Drive Product Matrix: A matrix compares various drive products based on voltage, current, power ratings, and control modes to help users select the right product.

Technical Features: The guide explains the functionality of different linear actuators, including guided linear actuators, leadscrew motors, and linear actuators, highlighting their mechanical and electrical characteristics.

Customization and Support: ElectroCraft offers customization options for winding, stack length, and other specifications to meet specific customer needs. Tools for building custom motors online are also provided.

Conclusion: ElectroCraft's linear products are designed for a wide range of industrial applications, offering reliability, precision, and customization to suit specific requirements.

Specifications: Detailed technical specifications and features of ElectroCraft's linear actuators and stepper drives focus on NEMA 23, NEMA 34, and PMDC-based models, including dimensions, torque, speed, and configurations.

Procedures and Configurations: Users can customize their linear products by selecting from the ElectroCraft AxialPower™ Plus, SA-Series, DA-Series, and SC-Series. Options for anti-backlash features and custom windings are available.

Torque and Mechanical Data: Torque curves are approximated as straight lines for ease of use, with detailed data for different thread designations and lead options. Available windings are specified for both bipolar and unipolar configurations.

Stepper Drives:

SA45 and SA49 Models: Bipolar stepper drives offering microstepping capabilities up to 1/16, with features like integrated oscillators and tool-free connectivity. The SA45 supports up to 480W, while the SA49 supports up to 450W.
Both models include protection against over-current and over-temperature, with efficiency ratings of 95%.

Recommendations: For custom solutions, users are encouraged to contact ElectroCraft for specialized configurations. Users can also build their own motor configurations at www.configureamotor.com.

Specifications:
1. Microstepping Options: 1/1, 1/2, 1/4, 1/16.
2. Current and Speed Settings: Configurable for idle and active states.
3. Power Supply: 11 - 30 VDC for DA43 and DA47 models.
4. Ambient Conditions: Operating temperature from -10°C to +45°C, storage from -40°C to +85°C, and humidity range of 20% to 80% non-condensing.
5. Display: LEDs indicate power (green) and error (red).

Procedures:
1. Configuration: Modes of operation can be set using dip switches for I/R compensation, Tach mode, Voltage mode, and Torque mode.
2. Control Inputs: Include set value, tacho, enable, and ramp settings with specific voltage and resistance requirements.

Norms and Standards:
1. Protection: Devices are protected against over-current and over-temperature.
2. Efficiency: Up to 97% for DA43 and 95% for DA47 models.

Recommendations:
1. Integration: Devices can be panel or DIN-rail mounted for easy integration.
2. Customization: ElectroCraft offers a web tool for building custom motors to fit specific applications.

Key Data from Tables and Figures:
1. DA43 Model: Nominal current of 3 Amps, max power of 75 Watts with heatsink.
2. DA47 Model: Available in 9 and 18 Amps versions, max power of 1260 Watts with heatsink.
3. SCA-L and SCA-S Models: Handle continuous currents up to 3 and 6 Amps respectively, with max power of 75 and 150 Watts.

Additional Products:
1. CompletePower™ Drives: Offer precision servo motion control.
2. AxialPower™ Linear Actuators: Provide high force and precision.
3. RapidPower™ BLDC Motors: Ensure steady operation with reduced torque ripple.
4. DirectPower™ PMDC Motors: Known for smooth performance and durability.

Catalog excerpts

Linear Products AxialPower Series SA-Series DA-Series SC-Series

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For over 60 years, ElectroCraft has been helping engineers translate innovative ideas into reality – one reliable motor at a time. As a global specialist in custom motor and motion technology, we provide the engineering capabilities and worldwide resources you need to succeed. This guide has been developed as a quick reference tool for ElectroCraft products. It is not intended to replace technical documentation or proper use of standards and codes in installation of product. Because of the variety of uses for the products described in this publication, those responsible for the application and...

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ElectroCraft AxialPower™ Plus, SA-Series, DA-Series & SC-Series Table of Contents Typical Applications . . . . . . . . . . . . . . . . 3 Which Linear Product . . . . . . . . . . . . . . . 5 Drive Product Matrix . . . . . . . . . . . . . . . 6 AxialPower Plus Stepper . . . . . . . . . . . . 7 AxialPower Plus PMDC . . . . . . . . . . . . . 15 System Matrix . . . . . . . . . . . . . . . . . . 31 Other Products . . . . . . . . . . . . . . . . . . 33 Drives Accessories . . . . . . . . . . . . . . . . 36

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An ElectroCraft linear actuator with a custom mechanical configuration helps keep liquid and this business flowing. Medical Dispensing Pump Situation: An existing ElectroCraft customer wished to expand their line of medical dispensing pumps. Critical performance metrics included linear speed, axial force, and precise linear positioning. The customer required a wide range of output performance and input power requirements to successfully complete the "family" product offering. Solution: ElectroCraft was able to design custom windings for the complete linear product offering combining both the...

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ElectroCraft AxialPower™ Plus, SA-Series, DA-Series & SC-Series Helicopter Autopilot Situation: A manufacturer interested in introducing a completely new technology of autopilot system approached ElectroCraft for an innovative solution. Positional accuracy was critical in this application. The customer was looking for a collaborative effort into the design of the electro-mechanical device. Solution: ElectroCraft modified a size 17 Linear Actuator with a custom Mil-spec cable assembly, special lead-screw insert and lubrication in order to deliver prototypes quickly. Further collaboration with...

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Linear Actuator Functionality: A composite insert is permanently integrated with the motor rotor and rotates Select your A true Push-Pull, axially translating screw. Leadscrew Motor Functionality: The leadscrew is permanently integrated with the motor rotor and rotates An external nut rides back and forth along the screw length providing the push and pull Rotating screw with an axial translating external nut. Guided Linear Actuator Functionality: A mechanical assist to the linear actuator to restrict the leadscrew from rotating with the rotor.

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ElectroCraft AxialPower™ Plus, SA-Series, DA-Series & SC-Series Drive Product Matrix i

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APPS11M : ElectroCraft AxialPower™ Plus | Linear Actuator Stepper Size Reliable. Precise. The ElectroCraft size 11 stepper-based linear actuator is ultra-reliable and made to exacting standards incorporating precision materials all designed to provide reliable performance with axial resolution in the microns. 4 - Features (see fold-out page 35 ) To build your own linear product, choose the: 1 - Frame Size 2 - Torque 3 - Winding (Imperial or Metric ) Product Name Frame Metric Holding Torque Size (Ncm) Product Thread Screw Screw Lead Length End Mod Option 0 = Linear Actuator 1 = Leadscrew...

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ElectroCraft AxialPower™ Plus, SA-Series, DA-Series & SC-Series APPS11M Torque and Mechanical Data (Bipolar) Curves are approximaned as straight line for ease of use. Motor step rate calculation: Motor step rate (halfstep/sec) = [Speed (in/sec)*2] / [travel (in/fullstep)] Example "L" thread pitch: @ 2 in/sec = 6,350 halfsteps/sec Step 3: Available Windings Unipolar windings available upon request. Still need help? Easily build your own motor at www.configureamotor.com Need an anti-backlash feature or don't see exactly what you need? Have ElectroCraft build you a custom winding, stack length...

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APPS17 & APPS17M : ElectroCraft AxialPower™ Plus | Stepper Size Precise. Quick. The ElectroCraft NEMA 17 stepper-based linear actuator is reliable, made to be both precise and responsive with positional accuracy in the microns, load capabilities up to 70 Lbs (32kg), and linear speeds to 12 inches/second (305mm/second).To build your own linear product, choose the: 3 - Winding 2 - Torque 1 - Frame Size (Imperial or Metric ) 4 - Features (see fold-out page 35 ) Product Name Frame Size Holding Torque N. (oz-ln) '' Product Name b. again [T|[I] El - [US Frame Optional Holding Torque Size Metric (Ncm)...

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ElectroCraft AxialPower™ Plus, SA-Series, DA-Series & SC-Series APPS17 & APPS17M Torque and Mechanical Data (Bipolar) - Speed, inch (mm) / second @ 24VDC — - Speed, inch (mm) / second @ 24VDC — Motor step rate calculation: Motor step rate (halfstep/sec) = [Speed (in/sec)*2] / [travel (in/fullstep)] Example "B" thread pitch: @ 2 in/sec = 6,420 halfsteps/sec Step 3: Available Windings Unipolar windings available upon request. * Consult factory for availability. Still need help? Easily build your own motor at www.configureamotor.com Need an anti-backlash feature or don't see exactly what you need? Have...

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APPS23 : ElectroCraft AxialPower™ Plus | Linear Actuator Stepper Size Quick. Powerful. The ElectroCraft NEMA 23 stepper-based linear actuator is reliable, made to be both responsive and powerful, with positional accuracy in the microns, load capabilities up to 175 Lbs (80kg) and linear speeds to 5 inches/second (130mm/second). 1 - Frame Size (Imperial or Metric ) 4 - Features (see fold-out page 35 ) SEE® SIS — EBB a[T][o]-[o] |q) U [T] [o] - D Product Name Frame Size Holding Torque (oz-ln) Product Thread Screw Screw Lead Length End Mod Option 0 = Linear Actuator 1 = Leadscrew Motor 2 = Guided...

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Linear Actuators and Drives

Linear Actuators and Drives

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