*mydirectindustry

Catalogs
Electro-Sensors
Product Brochure

Product Brochure

Product catalog summary

Introduction
Electro-Sensors, Inc. specializes in industrial-duty products aimed at enhancing process efficiency by safeguarding systems, minimizing downtime, and preventing waste. Their products are easy to install and calibrate, with most standard items shipping within two days. They offer a 5-year limited warranty and are ISO9001:2008 Quality Certified.

Industries Served & Product Applications
The company serves diverse industries such as grain, feed, milling, ethanol processing, biofuels, wastewater, manufacturing, mining, packaging, water utilities, food processing, power generation, and textiles. Their products are used in equipment like conveyors, elevators, fans, pumps, turbines, and crushers.

The Electro-Sensors Advantage
Electro-Sensors highlights the flexibility of their shaft speed sensors, which can tolerate misalignment and are water-resistant. They offer shaft speed switches for detecting over-speed, under-speed, zero speed, and reverse rotation, backed by a 5-year warranty.

Shaft Speed Switches
They provide 2-piece and 3-piece speed switch systems designed to withstand plant vibrations and operate in environments with grease, dust, and dirt.

Magnetic Speed Sensing
The system uses a shaft-mounted magnetic pulser and a magnetic shaft speed sensor, with outputs connected to PLCs or data systems, offering flexibility over competitors.

Mounting Options
Electro-Sensors offers various mounting options, including explosion-proof and intrinsically safe sensors.

Shaft Speed Switches Overview
These switches are designed for over-speed and under-speed detection, with relay outputs for system integration, available in various configurations.

Specific Models

SCP1000 / SCP2000: Features internal sensors with adjustable speed configurations and relay outputs, housed in explosion-proof casing.
PVC100 / PVC5000: Designed for under-speed detection with corrosion-resistant housing.
M100 / M5000: Recommended for replacement, compatible with magnetic pulser discs.
UDS1000: Detects reverse rotation with adjustable setpoints.
FB420: Provides analog speed output and relay output with user-configurable ranges.
SS110: Monitors extremely slow speeds with relay output.
LRB1000 / LRB2000: Supports over-speed or under-speed configurations with visual setpoint adjustment.
DMS100 / DMS5000: Works with remote sensors, supports DIN rail mounting.

Shaft Speed Sensors
Includes Hall Effect and Magnetoresistive types, designed for zero-speed operation without signal loss, available in various materials and sizes.

Specifications

D Operation Indicator: Suitable for ferrous targets, not for high speeds above 100 Hz.
HE950 Gear Tooth Sensor: Offers zero speed operation and gap sensing.
916/917 XP Sensors: Features sine wave output and non-contact sensing.
SpeedTalker-DN: DeviceNet compatible with rugged housing options.
600 Series Sensors: Provides durable metal housings and zero speed operation.

Procedures and Recommendations

Contact Electro-Sensors for output frequencies above 100 Hz.
Ensure proper mounting for optimal performance.

Standards and Approvals

UL Listed and ODVA standards compliant models available.
Explosion-proof options for hazardous environments.

Key Features

Non-contact sensing with large gap distances.
DeviceNet compatibility and various housing options.

Conclusion
Electro-Sensors provides a comprehensive range of shaft speed sensors for various industrial applications, focusing on reliability and adaptability.

Temperature Sensors
Includes models like RTDZ and RTDS for bearing temperature monitoring, featuring 3-wire Platinum Pt100 RTD output, compatible with PLCs and hazard monitoring systems.

Hazard Monitoring Systems
Electro-Sentry systems monitor bearing and belt alignment sensors, providing early warnings and facilitating maintenance.

Belt Alignment Products
Rub block door assemblies offer early warnings of belt misalignment, designed for easy installation and maintenance.

Position Sensors
SG1000 series measures shaft angle and linear position, providing 4-20 mA output, suitable for gates and valves.

Tachometers, Counters & Displays
Devices like TR5000 Ratemeter offer full-logic control for monitoring process rates and counts, with field programmability and diagnostic functions.

Overview
The document details specifications and features of industrial electronic devices for monitoring and controlling processes, with options for explosion-proof and NEMA-rated enclosures.

Specifications

Optional analog outputs and field programmability.
Power options include 115, 230 VAC and 10-30 VDC.
Explosion-proof and NEMA 4X enclosure kits available.

Key Features

Single-channel or bidirectional decoding with reverse direction indication.
Programmable inputs and outputs with relay and transistor setpoint outputs.
Displays metrics like rate, time-in-process, and more.

Device-Specific Details

SA420 Digital Signal Conditioner: Works with remote sensors, provides proportional outputs.
SpeedTalker-DN(UI): Integrates with DeviceNet for real-time monitoring.
TR5000 and TR400 Ratemeters: Monitor rotating equipment speed/direction.
CT6000 Process Counter: Displays process metrics and supports bidirectional counting.
VS1/VS2 Vibration Monitors: Protect against excessive vibration with adjustable setpoints.

Enclosure Options
Devices can be housed in explosion-proof or NEMA-rated enclosures for enhanced protection.

Applications
Suitable for monitoring and controlling industrial processes, ensuring precise control, reducing downtime, and integrating into network systems like DeviceNet.

Catalog excerpts

Electro-Sensors has been supplying MACHINE MONITORING SENSORS and HAZARD MONITORING SYSTEMS to industrial customers worldwide for 45 years and counting. We stand the test of time with rugged products engineered to last in your most demanding and hazardous applications

Open the catalog to page 1

Reliable Products Trustworthy People Industries Served & Product Applications . . . . . . . . . . . . . . . . . . . . . . . 4-5 Welcome and thank you for your interest in Electro-Sensors, Inc. We are honored to be your trusted partner for machine monitoring sensors and hazard monitoring systems. When it comes to monitoring your most critical production processes, your business relies on accurate and real-time information to ensure the safety of employees and protection of equipment. We understand that unexpected downtime is stressful and expensive. Preventive and predictive maintenance based...

Open the catalog to page 2

Open the catalog to page 3

Reliable Products Trustworthy People Industrial Applications Industries Served • Grain, Feed & Milling • Ethanol Processing • Biofuels Processing • Wastewater Processing • General Manufacturing • Bulk Materials Handling • Mining • Packaging • Water Utilities • Food Processing • Power Generation • Textile Production Applications • Belt Conveyors • Screw Conveyors • Vibratory Conveyors • Slide Gates / Valves • Bucket Elevators • Fans / Blowers • Pumps • Hammermills • Turbines • Rotary Airlocks • Dryers • Crushers 6111 BLUE CIRCLE DRIVE

Open the catalog to page 4

Open the catalog to page 5

Reliable Products Trustworthy People The Basic Principle of Electro-Sensors Magnetic, Rotating Shaft Speed Sensing Shaft for rotating machinery (conveyor, bucket elevator, pumps, hammermill, etc.) Shaft-mounted magnetic pulser (disc shown) Magnetic shaft speed sensor Sensor output to PLC, meter, or data acquisition system Shaft Speed Switches Choosing the Right Speed Switch System Electro-Sensors offers shaft speed switches that indicate shaft over-speed, under-speed, zero speed, and reverse rotation. 5-year limited warranty on all speed switches and sensors. Many applications are more suited...

Open the catalog to page 6

Reliable Products Trustworthy People The Basic Principle of Electro-Sensors Magnetic, Rotating Shaft Speed Sensing 1 Shaft for rotating machinery (conveyor, bucket elevator, pumps, hammermill, etc.) Shaft-mounted magnetic pulser (disc shown) Magnetic shaft speed sensor Sensor output to PLC, meter, or data acquisition system Shaft Speed Switches Choosing the Right Speed Switch System Electro-Sensors offers shaft speed switches that indicate shaft over-speed, under-speed, zero speed, and reverse rotation. 5-year limited warranty on all speed switches and sensors. Many applications are more suited...

Open the catalog to page 7

Reliable Products Trustworthy People Shaft Speed Switches 2-Piece System Shaft Speed Switches (Internal Sensor) M100T / M5000T Shaft Speed Switch • • • • • • • • • Internal sensor SPDT relay output 5-100 rpm (M100T), 100-5,000 rpm (M5000T) under-speed setting Terminal block for easy wiring 115, 230 VAC (50-60 Hz) and 12, 24 VDC power options Works with Electro-Sensors magnetic pulser discs / wraps Optional EZ-100 mounting bracket and mounting magnet available Cast aluminum explosion proof (XP) housing UL Listed Class I, Div I (C, D) Class II, Div I (E, F, G) FB420 4-20 mA Shaft Speed Sensor with...

Open the catalog to page 8

Open the catalog to page 9

Shaft Speed Switches Optional NEMA 4X Enclosure Kit Input Signal (2) Termination Operating Setpoints Zero Speed Reverse Detection Failsafe Start Delay Operating Temp. (°C) DPDT Form C SPDT Form C Input Power • Works with remote / external pulse frequency output sensor (NPN, • • • • • • PNP, mag pick-up, and TTL) Over-speed or under-speed configuration 5-100 rpm (DMS100) with 8 PPR input 100-5,000 rpm (DMS5000) with 4 PPR input 2 SPDT relay outputs DIN rail mounting simplifies installation 115, 230 VAC (50-60 Hz) and 12, 24 VDC power options DMS100 / DMS5000 Shaft Speed Switch 6111 BLUE CIRCLE...

Open the catalog to page 10

Open the catalog to page 11

Product Brochure

Product Brochure

Catalog excerpts

All Electro-Sensors catalogs and technical brochures