Brochure ELECTRO SENSORS
40Pages

Reliable Products Trustworthy People Introduction Welcome and thank you for your interest in Electro-Sensors, Inc. We are honored to be your trusted partner for machine monitoring sensors and hazard monitoring systems. When it comes to monitoring your most critical production processes, your business relies on accurate and real-time information to ensure the safety of employees and protection of equipment. We understand that unexpected downtime is stressful and expensive. Preventive and predictive maintenance based on feedback gathered from your production processes can greatly reduce the...

Industries Served & Product Applications . . . . . . . . . . . . . . . . . . . . . 3-4 The Electro-Sensors Advantage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The Basics of Magnetic Speed Sensing . . . . . . . . . . . . . . . . . . . 5 Shaft Speed Sensor Flexibility . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Common Shaft Speed Sensor Installations . . . . . . . . . . . . . . . . 5 Hazard Monitoring Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10 HazardPROTM Wireless Hazard Monitoring . . . . . . . . . . . . . . . 7-9 Electro-SentryTM...

Reliable Products Trustworthy People Industries Served • Grain, Feed, & Milling • Ethanol Processing • Biofuels Processing • Wastewater Processing • General Manufacturing • Bulk Materials Handling • Mining • Packaging • Water Utilities • Food Processing • Power Generation • Textile Production Applications • Belt Conveyors • Screw Conveyors • Vibratory Conveyors • Slide Gates/Valves • Bucket Elevators • Fans/Blowers • Pumps • Hammermills • Turbines • Rotary Airlocks • Dryers • Crushers • Trippers • River/Long Belts 3 6111 BLUE CIRCLE DRIVE | MINNETONKA, MN 55343 | 952-930-0100 |

Alignment Sensor HazardPRO Ambient Sensor HazardPRO Wireless Node HazardPRO Speed Sensor Industrial Applications Hazard PRO " System Manager Speed Sensor +■ Ratemeter Slide Gate Monitor Vibration Monitor

ELECTRO SENSORS Reliable Products Trustworthy People The Electro-Sensors Advantage The Basic Principle of Electro-Sensors Magnetic, Rotating Shaft Speed Sensing Rotating shaft of machinery (conveyors, bucket elevators, pumps, hammermills, etc.) [2 Shaft-mounted magnetic pulser (disc shown) a Magnetic shaft speed sensor [4 Sensor output to PLC, meter, or data acquisition system Shaft Speed Sensor Flexibility Flexibility is one of the reasons plant maintenance professionals choose our speed monitoring sensors and shaft speed switches. With our sensors, you don’t need to worry about slight...

Hazard Monitoring Systems HazardPRO Wireless Hazard Monitoring s ireles M OT W g rdPR Haza Monitorin rd Haza Explosive dust & gases can be an unwelcome by-product of processing a wide variety of materials including agricultural, wood, metals, chemicals, and plastics. Explosions occur when concentrations of these dusts/gases exist in a confined space along with sufficient oxygen, and an ignition source. Electro-Sensors hazard monitoring systems can minimize the risk of these explosions by the early detection of conveyor/elevator slowdowns, hot bearing temperatures, or belt misalignment - all...

HazardPRO Wireless Hazard Monitoring Reliable Products Trustworthy People HazardPRO is the industry leading wireless hazard monitoring system. HazardPRO was designed from the ground up to provide turnkey, reliable, and consistent protection for your most valuable assets, products, facilities, and most importantly, people. As a truly integrated system built expressly for hazard monitoring, HazardPRO captures and displays key information in an intuitive format allowing the user to quickly and comprehensively understand the status of their processes. Certifications HazardPRO Sensors •...

HazardPRO Wireless Hazard Monitoring Stand-Alone Monitoring System HazardPRO systems are design to monitor entire facilites via a network of wireless nodes, sensors, and control relays. The built-in relay system interfaces directly to equipment so that the live sensor data can be used to protect your facility. Every system has the ability to provide shut-down commands to each piece of equipment being monitored. Plant Control System Integration HazardPRO can seamlessly mesh with plant control systems via Modbus TCP/IP or Ethernet IP connection. This allows hazard monitoring to be fully...

Reliable Products Trustworthy People HazardPRO™ Wireless Hazard Monitoring < IB € €■ * * * * Transmitter Node • Transmit-on-change keeps data current • Heartbeat transmissions verify reliable communications • Standard M12 sensor connection for easy installation • No external power required • 5+ year battery life • 10 inputs available for: shaft speed, belt alignment, bearing temperature, ambient temperature, and contact closure Shaft Speed Sensor • Automatic calibration of 10 and 20 percent slowdown • Multiple mounting configurations • Optional mounting magnet if shaft is not tapped Bearing...

Electro-Sentry Wired Hazard Monitors Electro-Sentry 1 Hazard Monitoring System (ES1) • • • • • • • Hazard monitor for single-legs and conveyors Monitors 1 speed and 12 bearing and /or belt alignment sensors All sensor values and alarms are displayed on front panel Green, yellow, red LED’s for each sensor to display alarms Direct interface to Electro-Sensors shaft speed and temperature sensors One-button test for all sensors, setpoints, and alarm output relays 115, 230 VAC (50-60 Hz) Electro-Sentry 16 Hazard Monitoring System (ES16) • • • • • • Monitors 16 bearing and /or belt alignment...

Reliable Products Trustworthy People Speed Switches / Speed Sensors A speed switch senses rotating shaft speed through a speed sensor and shaft-mounted pulser disc/ wrap. It is then compared to one or more settable over/under/zero speed alarm trip-points. As the shaft rotates, the passing magnets are detected across an air-gap, targets are converted into pulses with a frequency proportional to the shaft RPM. When the alarm threshold is crossed, a corresponding relay de-energizes, indicating the alarm. 6111 BLUE CIRCLE DRIVE